• 한국정밀공학회지
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• 제18권7호
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• pp.167-173
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• 2001

The simulated die-casting process in which the traditional plaster casting process is combined with Rapid Prototyping technology is being used to produce AI, Mg, and Zn die-casting prototypes. Unlike in the die-casting process, molten metal in the conventional plaster casting process is fed via a gravity pour into a mold and the mold does not cool as quickly as a die-casting mold. The plaster castings have much larger and grosser grain structure as compared with the normal die-castings and the thin walls of the plaster mold cavity may not be completely filled. Because of lower mechanical properties induced by the large grain structure and incomplete filling, the conventional plaster casting process is not suitable for the trial die-casting process to obtain quality prototypes. In this work, an enhanced trial die-casting process has been developed in which molten metal in the plaster mold cavity is vibrated and pressurized simultaneously. Patterns for the casting are made by Rapid Prototyping technologies and then plaster molds, which have a runner system, are made using these patterns. Pressurized vibration to imparted molten metal has made grain structure of castings much finer and improved fluidity of the molten enough to obtain complete filling at thin walls which may not be filled in the conventional plaster casting process..

• 한국세라믹학회지
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• 제17권4호
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• pp.188-196
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• 1980

To investigate the corrosion behavior of the clay-bonded kaolin chamotte by molten aluminum, the mixture of 20 wt% fire clay and 80 wt% kaolin chamotte was prepared and fired in the temperature range 900~120$0^{\circ}C$. The specimens fired at each temperature were reacted with molten aluminum at 90$0^{\circ}C$. The results obtained in this experiment are as followed. 1) It was confirmed through X-ray diffraction analysis that the clay-bonded kaolin chamotte exposed to molten aluminum suffered penetration by the reaction of aluminum with silica forming alumina and metallic silicon. 2) Penetration was independent whether the silica existed as free or one component of mullite. 3) Penetration of the specimen fired at 90$0^{\circ}C$ was negligible while the others fired above 100$0^{\circ}C$ showed remarkable penetration. 4) Penetration rate at 90$0^{\circ}C$ was parabolically increased with the holding time as in the case of metal oxidation.

• Journal of Welding and Joining
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• 제20권4호
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• pp.491-497
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• 2002

Dynamic behavior of the molten drop during the peak period in the pulsed-GMAW is simulated in this work using the VOF(volume of the fluid) algerian. The dynamic characteristics of molten drop such as minimum radius, average velocity and displacement of mass center were computed as well as the internal pressure and velocity. The minimum and maximum peak durations for detaching a drop were calculated.. The result of Analysis reveals that peak current and volume of pendant drop are important factors which affecting drop detachment. A simplified model of constant acceleration is proposed to describe the behavior of molten drop during peak current, and its results agree with the experimental results.

• Nuclear Engineering and Technology
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• 제36권5호
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• pp.415-419
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• 2004

The electrode potential characteristics of a YSZ based membrane metal oxide electrode have been studied in molten LiCL at $700^{\circ}C$ by the potentiometric method. The electrode exhibited a good potential response to log[$O^2$] and data reproducibility. The calibration plot (potential vs. log[$O^2$] was found to be linear, obeying the Nernst equation. The electrode potential showed a good reversibility corresponding to increase/decrease of the oxide ion present in the molten LiCl. The physical and chemical durability appeared to be sound after several repeated uses, resulting in reproducible results. However, "the proposed electrode" failed when metallic Li was present in the melt.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2000년도 특별강연 및 춘계학술발표대회 개요집
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• pp.105-108
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• 2000

• 한국주조공학회지
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• 제15권6호
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• pp.540-545
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• 1995

• 한국레이저가공학회:학술대회논문집
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• 한국레이저가공학회 2003년도 춘계학술발표대회 논문개요집
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• pp.122-126
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• 2003

• 한국방사성폐기물학회:학술대회논문집
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• 한국방사성폐기물학회 2004년도 학술논문집
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• pp.268-277
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• 2004

사용후핵연료 차세대 관리공정의 주된 단위 공정인 전기 환원에 의한 금속 전환 공정에서의 핵종 거동 및 분포에 관한 기초 연구의 일환으로 고방열성 핵종인 알카리, 알카리토 금속 산화물들의 고온 용융염에서의 전기 화학적 특성을 측정 분석함으로서 전기 환원 공정에서의 거동을 예상하였다. LiCl-$Li_2O$ 용융염계에서 Cs, Sr 및 Ba은 Li 보다 높은 진위에서 환원되며 환원 전위는 서로 근접해 있는 것으로 측정되었다. 이에 따라 사용후핵연료의 전기 환원 과정에 Li 환원을 매개로 한 반응 메카니즘에 저해를 일으키지 않을 것으로 예측되었다. 알카리, 알카리토 금속의 환원조건에서 공정이 운전될 경우 자유에너지 변화의 계산을 통해 알자리, 알카리토 금속이 용융염으로 재순환됨을 확인 하였으며 전류 범위에 따른 금속 원소의 농도 변화를 측정하여 알카리, 알카리토 금속의 물질 전달에 대한 전류의 영향을 평가하였다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2008년도 춘계학술발표대회 개요집
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• pp.45-45
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• 2008

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.639-643
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• 2002

The main purpose of this study was to investigate the formation mechanisms of imperfections such as irregular humps, outer cavity and inner cavity in the laser fusion zone of diamond saw blade. Laser beam welding was conducted to join two parts of blade; mild steel shank and Fe-Co-Ni sintered tip. The variables were beam power and travel speed. The microstructure and elements distributions of specimens were analyzed with SEM, AES, EPMA and so on. It was found that these imperfections were responded to heat input. Irregular humps were reduced in 10.4∼17.6kJ/m heat input range. However there were no clear evidences, which could explain the relations between humps formation and heat input. The number of outer cavity and inner cavity decreased as heat input was increased. Considering both possible defects formations mechanisms, it could be thought that outer cavity was caused by insufficient refill of keyhole, which was from rapid solidification of molten metal and fast molten metal flow to the rear keyhole wall at low heat input. More inner cavities were found near the interface of the fusion zone and sintered segment and in the bottom of the fusion zone. Inner cavity was mainly formed in the upper fusion zone at high heat input whereas was in the bottom at low heat input. Inner cavity was from trapping of coarsened preexist pores in the sintered tip and metal vapor due to rapid solidification of molten metal before the bubbles escaped.