• Journal of Korea Foundry Society
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• v.16 no.6
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• pp.523-536
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• 1996

This paper relates to fabrication processing analysis of metal matrix composites by the injection of liquid metal into a fibrous preforms. One dimensional heat transfer analysis during squeeze infiltration process of aluminum base composites has been studied. An analysis method was investigated for the temperature distribution, infiltration velocity and melt infiltration characteristics with the commercial preform with short fiber array. When molten metal is infiltrated in a fibrous preform with random orientation, phase transformation will be occurred in a region such as molten metal, solidified region, preform region and infiltration composites region. a mathematical modelling for a solidification phenomena in fabrication process of metal matrix composites using a squeeze infiltration technique was investigated by the basic relations for liquid metal into a fibrous preform. The temperature distribution of theoretical results was compared with experimental data.

• Applied Chemistry for Engineering
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• v.10 no.8
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• pp.1119-1123
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• 1999

In this paper, electrorefining of uranium metal was studied to develop pyrometallurgical processing technology in molten salt system. The reaction between uranium metal and $CdCl_2$ was taken about 3 hours and the uranium metal deposits were obtained in the form of dendrite grown on the cathode surface in every electrotransport experiment. The shapes of dendrite were changed according to the applied voltages. Current efficiency was decreased with the increase of current density. Deposition rate was not changed after 6 hours and its maxium was obtained at $100{\sim}150mA/cm^2$ of current density and about 75 rpm of stirring speed, respectively. Also, the current efficiency was increased with decrease of the pitch of spiral groove curved on cathode.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.4
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• pp.357-364
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• 2017

Metal casting is a process in which molten metal or liquid metal is poured into a mold made of sand, metal, or ceramic. The mold contains a cavity of the desired shape to form geometrically complex parts. The casting process is used to create complex shapes that are difficult to make using conventional manufacturing practices. For the optimal casting process design of sleeve parts, various analyses were performed in this study using commercial finite element analysis software. The simulation was focused on the behaviors of molten metal during the mold filling and solidification stages for the precision and sand casting products. This study developed high-life sleeve parts for the sink roll of continuous hot-dip galvanizing equipment by applying a wear-resistant alloy casting process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.104-107
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• 2002

Direct Metal Manufacturing (DMM) is a new additive process that aims to take die making and metalworking in an entirely new direction. It is the blending of five common technologies : lasers, computer-aided design (CAD), computer-aided manufacturing (CAM), sensors and powder metallurgy. The resulting process creates parts by focusing an industrial laser beam onto a tool-steel work piece or platform to create a molten pool of metal. A small stream of powdered tool-steel metal is then injected into the melt pool to increase the size of the molten pool. By moving the laser beam back and forth, under CNC control, and tracing out a pattern determined by a computerized CAD design, the solid metal part is built line-by-line, one layer at a time. DMM produces improved material properties in less time and at a lower cast than is possible with traditional fabrication.

• Journal of Welding and Joining
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• v.15 no.3
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• pp.36-46
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• 1997

Dynamics of molten drop detachment in the Gas Metal Arc (GMA) welding is investigated using the Volume of Fluid(VOF) method. The electromagnetic effects are included in the formulation of the VOF method which has been widely used to analyze the dynamics of the fluid having a free surface. The molten drop geometry, pressure and velocity profiles within the drop are calculated numerically in the cases of globular and spray transfer modes. It appears that the velocity and current distribution affect metal detachment. It is found that the taper is formed and maintained during the spray transfer by the electromagnetic force. Predicted results show reasonably good agreement with the available experimental data which validates the application of the VOF method to metal transfer analysis.

• Proceedings of the Korean Radioactive Waste Society Conference
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• 2003.11a
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• pp.363-367
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• 2003

Much attention has been given to an electrochemical reduction process for converting uranium oxide to uranium metal in molten salt. The process has the versatility of being adopted for reducing other actinide and rare-earth metals from their oxides. Using the metal oxide to be reduced as a integrated cathode designed originally and inert conductors as anodes, oxygen anions are removed from the cathode and oxidized at the surface of the anodes in a molten salt cell. However, the electrochemical properties of alkali and alkali-earth metal oxides in molten salt have not been investigated thoroughly, which made the process incomplete when it is considered as a unit process in a back-end fuel cycle. It is well known that cesium and strontium Isotopes in spent fuel are main contributors for head load. The properties of cesium, strontium, and barium oxides such as the dissolution rates and reduction potentials in molten LiC1 dissolving $Li_2O$ are examined.

• Analytical Science and Technology
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• v.13 no.6
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• pp.759-765
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• 2000

A study on the separation of Zr metal from $LiF-BeF_2-ZrF_4$ (67-27-6 mol%) molten salt was carried out using electrowinning. The decomposition potentials of the $LiF-BeF_2$ (72-28 mol%) and the $LiF-BeF_2-ZrF_4$ (67-27-6 mol%) molten salts were measured to be -1.55 and -1.35 volt, respectively. The Zr separation voltage from the salt were found to be in a range of -1.4 -1.5 volt. As increasing applied current, the deposition of molten salt on a cathode increases but the current efficiency decreases. In addition, the deposition and current efficiency decreases with increasing temperature.

• Journal of the Korean Ceramic Society
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• v.35 no.1
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• pp.23-32
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• 1998

Al2O3/Al composites were produced by immersing the sintered silica preform in molten aluminum which contained magnesium as impurity. Three distinct regions existed in the penetration behavior of molten me-tal with changing the reaction temperature. These regions are denoted as low temperature regime(75$0^{\circ}C$-85$0^{\circ}C$) intermediate regime(90$0^{\circ}C$-95$0^{\circ}C$) and high temperature regime(100$0^{\circ}C$$\leq$) In the low temperature regime the penetration speed of molten aluminum increased with increasing reaction temperature whereas it decreased in the intermediate regime due to the phase transition of alumina formed by displacement reac-tion. In the high temperature regime the penetration speed of molten aluminum was the highest at 100$0^{\circ}C$ which was 3.6 mm/hr But above 105$0^{\circ}C$ molten aluminum did not penetrate into the silica preform because of the formation of a dense spinel layer at the preform surface by magnesium in molten Al.

• Korean Journal of Metals and Materials
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• v.47 no.3
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• pp.182-187
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• 2009

The molten salt electrolysis is applied to reduce titanium dioxide to titanium metal using calcium chloride as an electrolyte and the reaction mechanism of the reduction process is examined by analyzing the reaction products. The process conditions to obtain titanium metal for $900^{\circ}C$ correspond to 2.9~3.2 V and 24 hours. The reaction products for 2.9 V at $900^{\circ}C$ include irregular-shaped titanium oxides such as $Ti_4O_7$, $Ti_3O_5$ and $Ti_2O_3$ and polyhedral $CaTiO_3$. Using these microstructure analysis, the sequential reaction mechanism for the electrochemical reduction of titanium dioxide to titanium is proposed.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.8
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• pp.4713-4716
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• 2014

Several methods that have been used to manage a degasing process in recent years, such as an injection method that uses aluminum molten metal powder and chemicals, and the input method that supplies argon and nitrogen, or chlorine gas using a gas blow-tube. On the other hand, these methods have some problems, and it is a difficult process to handle pollution due to the production of considerable toxic gases, such as chlorine and fluoride gas, irregular effects, and lowering work efficiency due to the excessive processing time. The problems that are most fatal are the production of considerable sludge due to a reaction of aluminum molten metal with chemicals, loss of metals, and the decreasing life of refractory materials. To solve these problems, this study developed a technology that is related to continuous casting of molten aluminum metal and monolithic degasing apparatus.