• Title/Summary/Keyword: Molten Steel

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Measurement of the Molten Steel Temperature Using the Sapphire Fiber (사파이어 광섬유를 이용한 용선 온도측정)

  • Kim, Hasul;Homun Bae
    • Proceedings of the Optical Society of Korea Conference
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    • 2000.02a
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    • pp.240-241
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    • 2000
  • Sapphire fiber has been used to provide an optical path for the total radiation pyrometry. In measuring the temperature, we use the two-color detector, which consists of a high-performance Silicon detector mounted in a "sandwich" configuration over a Germanium detector. Sapphire fiber can withstand high temperature in the molten steel for two and a half hours. The maximum value of the error is the $\pm$2.5$^{\circ}C$ in the range of 152$0^{\circ}C$~1$600^{\circ}C$. This paper presents the simple scheme for measuring the molten steel temperature in the blast furnace of the iron & steel making process.g process.

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A study on the interararanular corrosion behavir of stainless steel in molten carbonate salt EPR test (EPR 방법에 의한 용융탄산염 내에서의 스텐인레스강의 입계부식에 관한 연구)

  • 황응림;서병환;강성군
    • Journal of the Korean institute of surface engineering
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    • v.31 no.4
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    • pp.223-230
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    • 1998
  • The separator for a molten carbonate fuel cell(MCFC) is mode of stainless steel and known to the suscepibility to corrosion due to environments of high temperature molten carbonte electrolyte. Considering the sensitization of stainless steel in the temperature range of 425~$815^{\circ}C$, the separator is expected to be sensitized so that the interganular corrosion (IGC) occurs during the cell operation at about $650^{\circ}C$. In this study, EPR(electrochemical potentiokinetic reactivation) technique was examined by relating some elements(mainly C and Cr) to the degree of sensitization of austenitic stainless steels in the molten carbonate salt at $650^{\circ}C$and the possible mechanism of intergranular corrosion was analyzed.

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Neutron irradiation of alloy N and 316L stainless steel in contact with a molten chloride salt

  • Ezell, N. Dianne Bull;Raiman, Stephen S.;Kurley, J. Matt;McDuffee, Joel
    • Nuclear Engineering and Technology
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    • v.53 no.3
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    • pp.920-926
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    • 2021
  • Capsules containing NaCl-MgCl2 salt with 316L stainless steel or alloy N samples were irradiated in the Ohio State University Research Reactor for 21 nonconsecutive hours. A custom irradiation vessel was designed for this purpose, and details on its design and construction are given. Stainless steel samples that were irradiated during exposure had less corrosive attack than samples exposed to the same conditions without irradiation. Alloy N samples showed no significant effect of irradiation. This work shows a method for conducting in-reactor irradiation-corrosion experiments in static molten salts and presents preliminary data showing that neutron irradiation may decelerate corrosion of alloys in molten chloride salts.

Thermal Analysis on Twin-Roll Type Strip Continuous Casting Process Considering Contact Thermal Resistance between Molten Metal and Cooling Roll (쌍롤식 박판 연속주조공정에 있어서 용탕과 냉각롤의 접촉 열저항을 고려한 전열해석)

  • Kim, Y.D;Kim, C.G
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.189-205
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    • 1996
  • The twin-roll type strip continuous casting process(or direct rolling process) of steel materials is characterized by two rotating water cooled rolls receiving a steady supply of molten metal which solidifies onto the rolls. A solidification analysis of molten metal considering phase transformation and thermofluid is performed using finite diffefence method with curvilinear coordinate to reduce computing time and molten region analysis with arbitrary shape. An enthalpy-specific heat method is used to determine the temperatures inthe roll and the steel. The temperature distribution of cooling roll is calculated using two dimensional finite element method, because of complex roll shape due to cooling hole in rolls and improvemnt accuracy of calculation result. The energy equaiton of cooling roll is solved simultanuously with the conservation equaiton of molten metal in order to consider heat transfer through the cooling roll. The calculated roll temperature is compared to experimental results and the heat transfer coefficient between cooling roll surface and rolling material(steel) is also determined from comparison of measured roll temperature and calculated temperature.

A Fundamental Study of the Supersonic Coherent Jet (초음속 코히어런트 제트에 관한 기초적 연구)

  • Jeong, Mi-Seon;Cho, Wee-Bun;Kim, Heuy-Dong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2139-2144
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    • 2003
  • In steel-making processes of iron and steel industry, the purity and quality of steel can be dependent on the amount of CO contained in the molten metal. Recently, the supersonic oxygen jet is being applied to the molten metal in the electric furnace and thus reduces the CO amount through the chemical reactions between the oxygen jet and molten metal, leading to a better quality of steel. In this application, the supersonic oxygen jet is limited in the distance over which the supersonic velocity is maintained. In order to get longer supersonic jet propagation into the molten metal, a supersonic coherent jet is suggested as one of the alternatives which are applicable to the electric furnace system. It has a flame around the conventional supersonic jet and thus the entrainment effect of the surrounding gas into the supersonic jet is reduced, leading to a longer propagation of the supersonic jet. The objective of the present study is to investigate the supersonic coherent jet flow. A computational study is carried out to solve the compressible, axisymmetric Navier-Stokes equations. The computational results of the supersonic coherent jet are compared with the conventional supersonic jet.

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A Computational Study of the Supersonic Coherent Jet (초음속 코히어런트 제트에 관한 수치해석적 연구)

  • Jeong, Mi-Seon;Sanal Kumar, V.R.;Kim, Heuy-Dong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.490-495
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    • 2003
  • In steel-making process of iron and steel industry, the purity and quality of steel can be dependent on the amount of CO contained in the molten metal. Recently, the supersonic oxygen jet is being applied to the molten metal in the electric furnace and thus reduces the CO amount through the chemical reactions between the oxygen jet and molten metal, leading to a better quality of steel. In this application, the supersonic oxygen jet is limited in the distance over which the supersonic velocity is maintained. In order to get longer supersonic jet propagation into the molten metal, a supersonic coherent jet is suggested as one of the alternatives which are applicable to the electric furnace system. It has a flame around the conventional supersonic jet and thus the entrainment effect of the surrounding gas into the supersonic jet is reduced, leading to a longer propagation of the supersonic jet. In this regard, gasdynamics mechanism about why the combustion phenomenon surrounding the supersonic jet causes the jet core length to be longer is not yet clarified. The present study investigates the major characteristics of the supersonic coherent jet, compared with the conventional supersonic jet. A computational study is carried out to solve the compressible, axisymmetric Navier-Stokes equations. The computational results of the supersonic coherent jet are compared with the conventional supersonic jets.

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The Effects of Alloying Elements on the Formation of Interfacial Reaction Layer between Molten Aluminium Alloys and STD61 Tool Steel (알루미늄 합금 용탕/STD61 공구강의 계면 반응층 형성에 미치는 합금원소의 영향)

  • Park, Heung-Il;Park, Ho-Il
    • Journal of Korea Foundry Society
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    • v.25 no.4
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    • pp.161-167
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    • 2005
  • The experiment of hot dip interaction tests was carried out in order to study the formation behavior of interfacial reaction layer between as-received STD61 hot work tool steel and a commercial pure aluminum melt, Al-xwt.%Fe(x=0.2, 0.5, 0.8 and 1.1) alloys melt and Al-xwt.%Si(x=1.0, 4.0, 7.0 and 10.0) alloys melt, respectively. The results show that the reaction layer, over 300 ${\mu}m$ in thickness, is easily formed by the dissolution of silicon from as-received tool steel. When the iron content in the aluminum alloy is higher than 1.1 wt.%, the thickness of reaction layer decreases below 180 ${\mu}m$ by preventing iron dissolution from the tool steel. The silicon dissolved from tool steel acts as a strong promoter on the formation of reaction layer, but the alloyed silicon in molten aluminum alloys acts as an inhibitor on the formation of reaction layer.

A Study on the Surfaces Modification of Tool Steel by YAG LASER (YAG LASER에 의한공구강의 표면개질에 관한 연구)

  • 강형식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.66-71
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    • 2000
  • Laser induced surface hardening of Tool steel(STC5) can be achieved either with or without surface melting. In trans-formation hardening as the surface is heated to a temperature below its melting point and is rapidly cooled solidified microstructures are usually much finer and stronger than those of the base matals. For this reason surface modification of tool steel by YAG laser irradiation has been studied as a function of processing parameters such as power density pulse width defocusing distance and molten depth. The high energy density changes and refines the microstructure of the near surface layer. In the case of beam passes martensite formed in the melt zone exhibited very high vickers hardness values. Molten depth and width depend on defocusing distance and energy of black color painting is more absorptive than other color painting.

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Numerical Study of Inclusion removal from Molten Steel by Argon Gas Flotation (용강 내 아르곤가스의 개재물 흡착에 대한 수치적 연구)

  • 문창호;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.335-338
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    • 2003
  • A finite element-based, integrated process model has been developed and applied to predict the detailed, three-dimensional aspects of the thermo-mechanical behavior occurring in the slab caster considering inclusion removal from molten steel by argon bubble flotation. Gas bubbles are simulated using the dispersion model calculating the volume fraction, and the bubble capture effect is included by a source term in the transport equation for particles. The process model is applied to the investigation of the effect of various process parameters on the inclusion removal in the molten steel.

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Laser hardening and Wear Characteristics of Surfaces hardening steel by YAG LASER (′YAG 레이저에 의한 표면경화강의 레이저 경화와 마멸특성)

  • 옥철호;서영백;조연상;배효준;박흥식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.63-70
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    • 1999
  • Surface hardening of plain carbon steel (SM45C) by Laser are usually much finer and stronger than those of the base metals. The present study was under taken to investigate the wear resistance and a processing parameters such as, power density, pulse width, defocusing distance, and molten depth for surface modification of plain carbon steel. The wear test was carried out under experimental condition using the wear test device, and in which the annular surfaces of wear test specimens as well as mating specimen of alumina ceramics($Al_2O_3$) was rubbed in dry sliding condition. It is shown that molten depth and width depend on defocusing distance. The wear loss on variation of sliding speed was much in lower speed range below 0.2m/sec and in higher speed range above 0.7m/sec, but wear loss was little in intermediate speed range. It depends on oxidation speed and wear speed.

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