• 한국정밀공학회지
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• 제15권4호
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• pp.148-155
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• 1998

It is commonly known that, in GMAW, the characteristics of metal transfer and the size of molten drop are highly dependent on the welding current. These changes in the characteristics of metal transfer has a considerable effect on the weld quality, and a lot of studies have been made on metal transfer modes for that reason. In this study, two cases were investigated; the one in which the metal transfer proceeds with gravitational force, surface tension, and no electromagnetic force, and the other in which the process has electromagnetic term in addition, where the current density in the fluid has been assumed to have Gaussian distribution on any given cross-section and it acts vertically. Using fluid flow analysis, this study has observed the whole process of the development and break-up of the molten drop, and it also showed that transitional processes, drop rate, and the drop size in each metal transfer mode can be estimated.

• 한국주조공학회지
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• 제16권6호
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• pp.523-536
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• 1996

This paper relates to fabrication processing analysis of metal matrix composites by the injection of liquid metal into a fibrous preforms. One dimensional heat transfer analysis during squeeze infiltration process of aluminum base composites has been studied. An analysis method was investigated for the temperature distribution, infiltration velocity and melt infiltration characteristics with the commercial preform with short fiber array. When molten metal is infiltrated in a fibrous preform with random orientation, phase transformation will be occurred in a region such as molten metal, solidified region, preform region and infiltration composites region. a mathematical modelling for a solidification phenomena in fabrication process of metal matrix composites using a squeeze infiltration technique was investigated by the basic relations for liquid metal into a fibrous preform. The temperature distribution of theoretical results was compared with experimental data.

• 공업화학
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• 제10권8호
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• pp.1119-1123
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• 1999

본 연구는 용융염계에서 우라늄금속의 건식전해정련공정을 개발하기 위해서 수행되었다. 금속우라늄과 $CdCl_2$와의 반응은 약 3시간이 소요되었으며, 모든 전해전달실험에서 우라늄금속 석출물들은 음극표면에서 성장한 수지상으로 얻어졌다. 수지상의 형태는 부가전압에 따라 변화되었으며, 전류효율은 전류밀도가 증가함에 따라 감소하였다. 반응시간이 6시간 경과된 후에 석출속도는 변화하지 않았으며, 전류밀도가 $100{\sim}150mA/cm^2$이고 교반속도가 약 75 rpm일 때 최대석출속도를 얻었다. 또한, 전류효율은 음극에 있는 나선형 홈의 피치가 작을수록 증가되었다.

• 한국생산제조학회지
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• 제26권4호
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• pp.357-364
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• 2017

Metal casting is a process in which molten metal or liquid metal is poured into a mold made of sand, metal, or ceramic. The mold contains a cavity of the desired shape to form geometrically complex parts. The casting process is used to create complex shapes that are difficult to make using conventional manufacturing practices. For the optimal casting process design of sleeve parts, various analyses were performed in this study using commercial finite element analysis software. The simulation was focused on the behaviors of molten metal during the mold filling and solidification stages for the precision and sand casting products. This study developed high-life sleeve parts for the sink roll of continuous hot-dip galvanizing equipment by applying a wear-resistant alloy casting process.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.104-107
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• 2002

Direct Metal Manufacturing (DMM) is a new additive process that aims to take die making and metalworking in an entirely new direction. It is the blending of five common technologies : lasers, computer-aided design (CAD), computer-aided manufacturing (CAM), sensors and powder metallurgy. The resulting process creates parts by focusing an industrial laser beam onto a tool-steel work piece or platform to create a molten pool of metal. A small stream of powdered tool-steel metal is then injected into the melt pool to increase the size of the molten pool. By moving the laser beam back and forth, under CNC control, and tracing out a pattern determined by a computerized CAD design, the solid metal part is built line-by-line, one layer at a time. DMM produces improved material properties in less time and at a lower cast than is possible with traditional fabrication.

• Journal of Welding and Joining
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• 제15권3호
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• pp.36-46
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• 1997

Dynamics of molten drop detachment in the Gas Metal Arc (GMA) welding is investigated using the Volume of Fluid(VOF) method. The electromagnetic effects are included in the formulation of the VOF method which has been widely used to analyze the dynamics of the fluid having a free surface. The molten drop geometry, pressure and velocity profiles within the drop are calculated numerically in the cases of globular and spray transfer modes. It appears that the velocity and current distribution affect metal detachment. It is found that the taper is formed and maintained during the spray transfer by the electromagnetic force. Predicted results show reasonably good agreement with the available experimental data which validates the application of the VOF method to metal transfer analysis.

• 한국방사성폐기물학회:학술대회논문집
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• 한국방사성폐기물학회 2003년도 가을 학술논문집
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• pp.363-367
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• 2003

우라늄 산화물의 금속전환을 위해 고온 용융염 중에서 전기화학적 환원공정에 대한 관심이 고조되고 있다. 본 공정은 우라늄 산화물뿐만 아니라 다른 악틴족 원소 산화물 및 일부 희토류원소 산화물 역시 금속으로 환원되는 장점을 가지고 있다. 이러한 금속산화물들은 독창적으로 고안된 일체형 음극 및 불활성 양극을 이용하여 금속으로 환원되며, 음극에서 발생된 산소 이온은 양극으로 전달되어 산화됨으로서 산소기체를 발생시킨다. 용융염 중에서 알칼리 및 알칼리토류 산화물에 대한 전기화학적 거동은 아직 완전히 밝혀지지 않았으며, 후행핵연료주기의 단위공정으로서 개발중에 있다. 사용후핵연료의 열 부하는 주로 세슘 및 스트론슘에 의한 것으로, LiC1 용융염 중에서 세슘, 스트론슘 및 바륨 산화물에 대한 용해 속도 및 환원전위를 고찰하였다.

• 분석과학
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• 제13권6호
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• pp.759-765
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• 2000

전해제련법을 이용하여 $LiF-BeF_2-ZrF_4$ (67-27-6 mol%) 용융염에서 Zr 금속 분리실험을 수행하였다. $LiF-BeF_2$ (72-28 mol%) 용융염과 $LiF-BeF_2-ZrF_4$ (67-27-6 mol%) 용융염의 분해 전압은 각각 -1.55, -1.35 volt로 측정되었고, Zr 분리실험 결과 인가전압 범위는 -1.4 -1.5 volt 사이가 적당하였다. 인가전류가 증가할수록 전착량은 증가하나 전류효율은 감소하였다. 그리고 반응온도가 증가할수록 $ZrF_4$의 기화로 인하여 전착량과 전류효율이 감소하였다.

• 한국세라믹학회지
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• 제35권1호
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• pp.23-32
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• 1998

전융실리카 분말로 소결하여 만든 sihca preform을 마그네슘이 함유된 용융 알루미늄에 침적시킨후 공기중에서 반응시켜 Al2O3/Al 복합체를 제조하였다. 복합체 제조시 반응온도의 변화에 대해 용융 알루미늄의 침투거동을 조사한 결과 3가지 영역, 즉 저온영역(75$0^{\circ}C$-85$0^{\circ}C$), 중온영역(90$0^{\circ}C$-95$0^{\circ}C$), 고온영역(100$0^{\circ}C$$\leq$)으로 구분되었다. 저온영역에서는 반응온도에 비례해서 침투속도가 증가하였으나, 중간온도 영역은 치환반응에 의해 생성된 알루미나의 상전이에 따른 영향으로 저온영역인 85$0^{\circ}C$에서보다 오히려 침투속도가 감소하였다. 고온영역중 100$0^{\circ}C$이상에서 침투가 일어나지 않는 것은 용융 알루미늄중의 마그네슘이 먼저 실리카와 반응하여 silica preform의 표면에 치밀한 스피넬층을 형성하기 때문으로 판명되었다.

• 대한금속재료학회지
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• 제47권3호
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• pp.182-187
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• 2009

The molten salt electrolysis is applied to reduce titanium dioxide to titanium metal using calcium chloride as an electrolyte and the reaction mechanism of the reduction process is examined by analyzing the reaction products. The process conditions to obtain titanium metal for $900^{\circ}C$ correspond to 2.9~3.2 V and 24 hours. The reaction products for 2.9 V at $900^{\circ}C$ include irregular-shaped titanium oxides such as $Ti_4O_7$, $Ti_3O_5$ and $Ti_2O_3$ and polyhedral $CaTiO_3$. Using these microstructure analysis, the sequential reaction mechanism for the electrochemical reduction of titanium dioxide to titanium is proposed.