• 한국정밀공학회지
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• 제26권9호
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• pp.58-63
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• 2009

Silicon carbide (SiC) has been used for many engineering applications because of their high strength at high temperatures and high resistances to chemical degradation. SiC is very useful especially for a glass lens mold whose components demanded to the machining with good surface finish and low surface damage. The performance and reliability of optical components are strongly influenced by the surface damage of SiC during grinding process. Therefore, the severe process condition optimization shall be necessary for the highly qualified SiC glass lens mold. Usually the major form of damage in grinding of SiC is a crack occurs at surface and subsurface. The energy introduced in the layers close to the surface leads to the formation of these cracks. The experimental studies have been carried out to get optimum conditions for grinding of silicon carbide. To get the required qualified surface finish in grinding of SiC, the selection of type of the wheel is also important. Grinding processes of sintered SiC work-pieces is carried out with varying wheel type, depth of cut and feed using diamond wheel. The machining result of the surface roughness and the number of flaws, have been analyzed by use of surface profilers and SEM.

• Archives of Metallurgy and Materials
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• 제66권4호
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• pp.1033-1036
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• 2021

Laser cladding is a method that can be applied to repair the crack and break on the mold and die surfaces, as well as generate new attributes on the surface to improve toughness, hardness, and corrosion resistance. It is used to extend the life of the mold. It also has the advantages of superior bonding strength and precision coating on a local area compared with the conventional thermal spraying technology. In this study, we investigated the effect of cladding on low carbon alloy steel using 18%Cr-2.5%Ni-Fe powder (Rockit404), which showed high hardness on the die surface. The process conditions were performed in an argon atmosphere using a diode laser source specialized for 900-1070 nm, and the output conditions were 5, 6, and 10 kW, respectively. After the cladding was completed, the surface coating layer's shape, the hardness according to the cross-section's thickness, and the microstructure were analyzed.

• Korean Chemical Engineering Research
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• 제49권1호
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• pp.47-55
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• 2011

K사의 고무 사출성형에 있어서 애로사항인 등속조인트 부트(boots)의 크 (crack) 발생 등의 문제점을 해결하기 위하여, 상용 CAE 프로그램인 MOLDFLOW(Ver. 5.2)를 이용한 전산모사를 수행하여 적정금형설계를 도출하고 적정작업조건을 구축하였다. 그 결과 크 의 발생 원인은 크 이 발생하는 위치에 형성되는 weld 및 meld line의 형성 때문이고, 또한 크 이 발생하는 위치에서의 가류(curing)가 불완전한 것이 확인되었다. 이와 같은 weld 및 meld line의 형성을 방지하기 위해서 게이트(gate)의 위치를 변경하고 최적위치에 설계함으로써, 유동선단(melt front)의 충돌 또는 수지흐름의 만남을 최소화하는 충전패턴(fill pattern)을 형성하고 부트 안쪽 하단의 크 발생을 방지하였다. Weld 및 meld line과 에어트랩(air trap) 불량이 가장 큰 게이트 위치는 각각 최적 게이트위치를 기준으로 서로 정반대 방향임이 관찰 되었다. 한편 몰드(mold)의 온도를 $170^{\circ}C$로 유지하게 함으로써 크 이 발생했던 위치에 가류조건을 만족시켰다.

• 한국건축시공학회지
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• 제1권1호
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• pp.143-150
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• 2001

Permanent-Form is one of system forms for reducing human labor, work costs, oscillation, noise, construction wastes and so on. Permanent-Form is made from precast method in facilities, and carried in construction site to assemble with no demolding. The biggest expense to produce permanent-Form is about manufacturing mold. This papers about structural efficiency evaluation, construction efficiency test. The result of this study is below. (1) In the compressive strength test of column. Fly ash specimen and polymer specimen's strength developed as each 8%, 14% to comparison with standard specimen. The reason of this result from form section area increase and form's reinforcing bar (2) The Degree of column crack in permanent form is lower than another one's The glass fiber's fiber reinforcement effect brings like this. (3) In the flexural load test of beam, the early crack load and maximum load of permanent form use specimen showed 20% higher than standard specimen's. (4) In field application experiment, an constructional error is satisfied with the allowable margin of error, $\pm$5mm (5) When the concrete is placed into the form inside, The transformation degree of permanent form is lower than plywood form's. (6) The concrete packing ability of permanent form is satisfactory. (7) The bonding strength of permanent form shows enough strength - 6kgf/$\textrm{cm}^2$.

• 한국구조물진단유지관리공학회 논문집
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• 제14권5호
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• pp.63-71
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• 2010

본 논문은 프리캐스트 콘크리트 구조물의 조기강도를 촉진시키기 위한 양생공법 중에서 증기양생에 대한 연구내용으로서, 콘크리트 원주형 공시체와 목업체의 실험을 통하여 초기재령에서 요구되는 강도가 발현될 수 있는 증기양생주기와 최고온도를 정량화하여 최적 증기양생온도주기를 고찰하였다. 또한 고온의 증기양생으로 인하여 발생된 콘크리트의 높은 온도와 거푸집 제거시에 발생되는 균열의 발생원인과 대책에 대하여 기술하였으며, 궁극적으로는 PC 부재를 생산하는 과정에서의 조기강도발현과 품질확보를 동시에 만족하면서 경제성 있는 제작방법을 제시하였다.

• Design & Manufacturing
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• 제16권1호
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• pp.50-54
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• 2022

Coverglass of electronic equipments is thinner and slimmer, so the glass must have good bending strength. In these days, the polishing edge of glass is used by solid tool like grinding wheel. But solid tool leave micro crack or edge chipping in edge of glass. MR polishing is an optimal method by polishing edge of glass. MR polishing is used MR fluid that is a liquid tool. MR polishing doesn't leave tool path or residual stress, micro crack and edge chipping unlike grinding wheel polishing. In this paper, the results of grinding and MR polishing were compared and analyzed to improve bending strength by minimizing edge chipping of cover glass. It was derived that the depth and size of cracks have a significant influence on the bending strength of the glass edge. The edges of the glass using MR grinding were analyzed to have a better surface and higher bending strength than the glass using abrasive wheel grinding. It was confirmed that MR polishing had an effect on strength improvement by effectively removing cracks in the specimen.

• 마이크로전자및패키징학회지
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• 제13권2호
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• pp.9-13
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• 2006

COF에 사용되는 구리배선은 폴리이미드 필름에 subtractive 방법을 이용하여 만들어지고 있으나 선폭이 작아짐에 따라 subtractive 방법은 폭방향으로 에칭 현상으로 인하여 사용에 제한이 되고 있다. Semi-additive 방법은 리소그래피 공정과 전기도금범을 사용하여 구리배선을 만드는 방법으로 $10-40{\mu}m$의 좁은 선폭에 대한 연구를 하였다. AZ4620과 PMER900의 두꺼운 PR을 사용하였으며 전기도금법을 이용하여 구리 배선을 형성하였다. 기존의 용액은 높은 잔류응력으로 인하여 구리도금층에 crack이 발생하였으며 via filling에 사용된 도금액을 사용한 경우 잔류응력이 낮아서 crack이 없는 구리배선을 얻을 수 있었다. 기지층의 에칭시 배선의 폭방향으로의 에칭 현상은 관찰되지 않았다.

• 한국산학기술학회논문지
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• 제15권5호
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• pp.3286-3291
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• 2014

$400^{\circ}C$의 고온에서 사용할 수 있는 무기단열재를 개발하기 위한 기초 연구로서 물유리(waterglass)를 바인더로 사용하여 제조한 팽창진주암(expanded perlite) 무기복합재의 단열성과 열 충격에 의한 크랙 방지에 관한 연구를 진행하였다. 정량된 팽창진주암 미세분말과 물유리를 혼합한 반죽을 몰드에 넣고 하루 동안 안정화시킨 후에 $150^{\circ}C$ 오븐에서 완전히 건조하여 샘플을 제작하였다. 인산알미늄(aluminum phosphate)와 마이카(mica)분말이 각각 반응촉진제와 열 충격 방지제로 사용되었다. 특히 마이카 분말이 도입된 샘플은 $500^{\circ}C$ 고온에서도 열에 의한 크랙 발생이 일어나지 않았으며, 샘플의 단열성은 팽창진주암의 혼합비율이 높아질수록 향상됨을 보여주었으며, 중량비로 물유리/perlite/mica/Al phosphate=100/200/10/1.5의 조성비를 같는 샘플은 $500^{\circ}C$에서 약 0.09W/mK의 열전도도를 나타내는 우수한 단열 특성을 나타내었다. 그러나 나트륨 실리케이트(sodium silicate)가 주성분인 물유리 바인더의 열적 특성으로 인하여 $600^{\circ}C$이상의 온도에서는 심한 치수변형을 발생시켜 실제 사용상의 온도 제한성을 보여 주었다.

• 한국가구학회지
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• 제24권3호
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• pp.302-308
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• 2013

To collection of field data for development of maintenance manual of Han-ok, we investigated defects which occurred in members of Han-ok by field investigation. The noticeable defects were wood cracks, gaps that developed between wood pillar and wall or wood window frame and tenon joints. The most common biological defect was blue stain which was created in log. The mold generation was observed on exterior wood and wall which get wet by precipitation. The gaps between members of Han-ok pointed out as defect that is urgently improved by residents of Han-ok. The reason is mainly due to poor of insulation in winter by bad confidentiality. The maintenance work of defect such as gap was conducted personally. As a result, the repair parts were ugly for unfamiliar repair work.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 2001년도 봄 학술발표회 논문집
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• pp.33-40
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• 2001

In this research, the cracking of tunnel concrete lining was investigated and analyzed through long-term measurement and nonlinear numerical analysis. For one year after the casting of lining, the stresses and strains were measured by the sensors installed in hard rock tunnel lining. The measurements showed that only small stresses which were less than cracking stress occurred in every survey sections regardless of sensor directions. It could be induced that the external load applied to the lining was small or ignorable. Also, it was carried out short-term numerical analysis based on such site condition as ambient temperature, the- degree of overbreak and mold staying period. Long-term numerical analysis based on creep & shrinkage and nonlinear cracking was carried out. The output showed that construction condition and ambient environments could make the lining concrete crack without external loads. The cracks formed in this process does not indicate the structural instability of the tunnel.