• Title/Summary/Keyword: Modified gear

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Optimum Reduction Gear Ratio for a Rapid Transit Car in Seoul (서울 지하철 전동차의 최적 감속기어비)

  • ;;Lee, Jang Moo
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.3 no.3
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    • pp.124-131
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    • 1979
  • An optimim reduction gear ratio problem for a subway rapid transit car in Seoul was solved by using a computer program package, which is a modified and extened version of the simple model by Mischke. The optimum value of reduction gear ratio was evaluated by minimizing the total start-to stop time.The validity of the computer program package was verified by cross-checking the calculated values of gear ratio and dynamic characteristics with the actual and measured values.

Dynamic Analysis of Gear System Using G.U.I. Program (G.U.I. 프로그램을 이용한 기어 시스템의 동적 해석)

  • 박왕준;윤구영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.857-860
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    • 1996
  • The area of gear dynamics has recently been the focus of many studies. A new tooth profile modification was proposed by author for reducing vibration and noise of involute gears. A comparative dynamic analysis of the gear drive with the involute tooth and the modified tooth profile(using cubic splines) is performed to the unuformal transmission error reduces the gear vibration and noise due to less dynamic tooth load variation during the meshing cycle. This work also include a gear design process by the meaning of a practical approach, such as Win95 based simulation program with all using basic geardesign variables. Especially this program enables gear designers to dynamic analysis based on G.U.I.

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MODELING TRANSMISSION ERRORS OF GEAR PAIRS WITH MODIFIED TEETH FOR AUTOMOTIVE TRANSMISSIONS

  • Lee, H.W.;Park, M.W.;Joo, S.H.;Park, N.G.;Bae, M.H.
    • International Journal of Automotive Technology
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    • v.8 no.2
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    • pp.225-232
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    • 2007
  • A tooth profile modification for loaded gears is used to avoid a tooth impact. Since a tooth profile error causes amplification of the cumbersome whine noise in automotive gear transmissions, an optimal quantity of tooth profile modifications must be obtained for good performance in the vibration sense. In this paper, a tooth profile modification curve considering profile manufacturing errors and elastic deformation of the gear tooth is formulated; in addition, transmission errors of the gear system with modified teeth are verified. The equivalent excitation due to transmission errors is formulated. For experimental evaluation of the transmission error, the transmission error for a simple gear system was measured by two rotational laser vibrometers. Finally, we perform a comparative analysis between the calculated and measured responses to the excitations due to the transmission error to verify the practicability of the application to automotive transmissions.

An Investigation on Design of the Gear Reductioner for the Vibration Suppression (진동 저감을 위한 치차감속기 설계에 대한 연구)

  • 이형우;박노길
    • Journal of KSNVE
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    • v.5 no.2
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    • pp.183-195
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    • 1995
  • The mathematical model of the gear reductioner which consists which consists of the geared rotor-bearing system containing case is developed, assuming as the lumped parameter system. Constraints for vibration suppresion as well as strength of gear teeth, and shaft and kinematic conditions in gear pairs are considered. To find the design parameters satisfing the proposed constraints, a direct search method modified by the technique of Taguchi's experimental scheduling is used. One and two stepped gear reductioners are designed so that the criticl speeds due to the gear transmission error are moved out of the operating speed range.

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Extension of legacy gear design systems using XML and XSLT (XML과 XSLT를 이용한 레거시 기어 설계 시스템의 확장에 관한 연구)

  • 정태형;박승현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.257-262
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    • 2001
  • As computer-related technologies have been developed, legacy design systems have not been appropriate for new computing environment. Therefore, it is necessary that most of them are either modified or newly developed. However, this requires quite much amount of cost and time. This paper presents a method of extending legacy design system without modification using XML and XSLT. In order to apply the developed method, a good example of legacy design systems, AGMA gear rating system has been extended so as to be suitable for the distributed computing environment. An XML document for AGMA gear rating process is defined. It is transformed to the form of the input document of AGMA gear rating system by XSLT processor according to the transformation rules defined in the AGMA gear rating XSLT document. After that, AGMA gear rating system reads this input document and generates an output document in the server. These operations are automatically executed by the external legacy system controller without user interactions. Using these operations, AGMA gear rating web service has been developed based on SOAP and WSDL to provide the functions of legacy AGMA gear rating system through the distributed network. Any system or user can implement AGMA gear rating process independently to the platform type, without making it for oneself, by simply referring the AGMA gear rating web service via Internet.

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Study on the Tooth modification for High Speed Gear (고속기어 치형 수정에 관한 연구)

  • 강형선;반재삼;이경원;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1059-1062
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    • 2002
  • In this paper, after we make high speed gear requested high precision, we got data on the sound level is Max 60,000rpm for tooth modification. We make a decision about tooth modification after predicting exactly amount of tooth interference by FEM. The purpose of this research is that modified gear is to drive under stable sound level. To accomplish its, Beam elements are used to simulate the same condition as a real gear drive by FEM. From result of simulation and experiment, if it has holes to decrease whole weight of high speed gear, it is not good effect because it has much more deformation than not.

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CAD Optimisation of The Planocentric Gears From EHL(elasto-hydrodynamic lubrication) Concept (EHL 개념을 도입한 PLANOCENTRIC GEATS 장치의 설계 최적화)

  • 권오관;이성철;김이범
    • Tribology and Lubricants
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    • v.1 no.1
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    • pp.69-79
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    • 1985
  • EHD(elastohydrodynamic) lubrication theories are applied to analyse the contact characteristies between the circular are profiled teeth of the plano-wheel gear and the cylindrical pin type teeth of the inner gear for the planocentric gears unit, For improving lubrication characteristic and contact frictional interference between the teeth, a new design method of optimising continuous meshing position is introduced, and the new tooth profile which is modified as a rounded curvature of the edge of circular arc is also suggested. The results of mathematical computation from conventional and the modified gear unit are compared, respectively.

A Study of Spur Gear Tooth Profile Modiscation Scheme for ScufEng Resistance Improvement (평기어의 스커핑 강도향상을 위한 치형수정 기술의 연구)

  • 김태완;황진영;조용주
    • Tribology and Lubricants
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    • v.18 no.6
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    • pp.418-424
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    • 2002
  • The basic concept of ‘gear profile modification’ is to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring., pitting, and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We also compared our results with other experimental results.

Performance of Organic Treatment with Shape Modify of Ceramic Support Carrier (담체 모양변화에 따른 유기물 처리 성능 고찰)

  • 박영식;안갑환
    • Journal of Environmental Health Sciences
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    • v.27 no.3
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    • pp.27-34
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    • 2001
  • This paper discussed the shape effect of ceramic support carrier in order to facilitate biomass immobilization. The shape of ceramic support carrier was modified hollow pipe type into hollow gear type. After seeding, microorganisms were attached in crevices where protection from shear forces or surfaces where easy to contact with support carrier surface. In case of hollow gear type carrier, initial attachment rate was faster than that of hollow pipe type and obtained thick biofilm. Synthetic wastewater(COD:75~880 mg/L, organic loading rate:0.36~4.22 kgCOD/㎥.d) was treated aerobic fixed bed biofilm reactor where 100% of the volume was filled with the ceramic carrier. COD removal efficiency of reactor filled with gear type support carrier was a little high withing 70 days, and then showed similar removal efficiency. It was found that highly loaded operation with up to 4.22 kgCOD/㎥.d was possible in both reactor. Total biomass amounts of pipe type was higher than gear type, however, attached biomass of gear type was higher than that of pipe type.

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Design of Elliptical Lobe Type Gear with Involute Profile (타원계 엽형기어의 설계 및 동특성에 관한 연구)

  • 유명섭
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.7-14
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    • 1998
  • Noncircular gears have been used for obtaining the modified anglualr velocity ratio between parallel axes. The elliptical gear, which is a kind of noncircular gears, makes use of ellipse as a pitch curve, and is applied for the measurement of the discharge of liquid. The applications of an elliptical gear are more advantageous than any other mechanism as like a crank-slider linkage or a cam mechanism in view of the accuracy and the reliability to transmit the prescribed motion. In this paper, acceding to the theoretical involute tooth profile, two pairs of the elliptical gears were manufactured by using CNC wire electronic discharge machine. The proper ranges of the operating pressure angle and of module not to generate under cutting are studied on the change of the eccentricity, because it is the eccentricity of the pitch curve that determines most of the characteristics of the elliptical gear and then the vibration analysis is executed for the verification of harmonious rotating.

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