• KSII Transactions on Internet and Information Systems (TIIS)
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• v.15 no.5
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• pp.1610-1629
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• 2021

Failures frequently occurred in manufacturing machines due to complex and changeable manufacturing environments, increasing the downtime and maintenance costs. This manuscript develops a novel deep learning-based method named Multi-Domain Convolutional Neural Network (MDCNN) to deal with this challenging task with vibration signals. The proposed MDCNN consists of time-domain, frequency-domain, and statistical-domain feature channels. The Time-domain channel is to model the hidden patterns of signals in the time domain. The frequency-domain channel uses Discrete Wavelet Transformation (DWT) to obtain the rich feature representations of signals in the frequency domain. The statistic-domain channel contains six statistical variables, which is to reflect the signals' macro statistical-domain features, respectively. Firstly, in the proposed MDCNN, time-domain and frequency-domain channels are processed by CNN individually with various filters. Secondly, the CNN extracted features from time, and frequency domains are merged as time-frequency features. Lastly, time-frequency domain features are fused with six statistical variables as the comprehensive features for identifying the fault. Thereby, the proposed method could make full use of those three domain-features for fault diagnosis while keeping high distinguishability due to CNN's utilization. The authors designed massive experiments with 10-folder cross-validation technology to validate the proposed method's effectiveness on the CWRU bearing data set. The experimental results are calculated by ten-time averaged accuracy. They have confirmed that the proposed MDCNN could intelligently, accurately, and timely detect the fault under the complex manufacturing environments, whose accuracy is nearly 100%.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2014.10a
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• pp.90-93
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• 2014

In this paper, we have developed a new fault detection method based on vibration signal for rotor machinery. Generally, many methods related to detection of rotor fault exist and more advanced methods are continuously developing past several years. However, there are some problems with existing methods. Oftentimes, the accuracy of fault detection is affected by vibration signal change due to change of operating environment since the diagnostic model for rotor machinery is built by the data obtained from the system. To settle a this problems, we build a rotor diagnostic model by using feature residual based on vibration signal. To prove the algorithm's performance, a comparison between proposed method and the most used method on the rotor machinery was conducted. The experimental results demonstrate that the new approach can enhance and keeps the accuracy of fault detection exactly although the algorithm was applied to various systems.

• Journal of Ocean Engineering and Technology
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• v.35 no.4
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• pp.287-295
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• 2021

This paper describes a recurrent neural network (RNN) for the fault classification of a blade pitch system of a spar-type floating wind turbine. An artificial neural network (ANN) can effectively recognize multiple faults of a system and build a training model with training data for decision-making. The ANN comprises an encoder and a decoder. The encoder uses a gated recurrent unit, which is a recurrent neural network, for dimensionality reduction of the input data. The decoder uses a multilayer perceptron (MLP) for diagnosis decision-making. To create data, we use a wind turbine simulator that enables fully coupled nonlinear time-domain numerical simulations of offshore wind turbines considering six fault types including biases and fixed outputs in pitch sensors and excessive friction, slit lock, incorrect voltage, and short circuits in actuators. The input data are time-series data collected by two sensors and two control inputs under the condition that of one fault of the six types occurs. A gated recurrent unit (GRU) that is one of the RNNs classifies the suggested faults of the blade pitch system. The performance of fault classification based on the gate recurrent unit is evaluated by a test procedure, and the results indicate that the proposed scheme works effectively. The proposed ANN shows a 1.4% improvement in its performance compared to an MLP-based approach.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.21 no.2
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• pp.146-153
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• 2011

Model based machine condition diagnosis methods are generally using a normal and many failure models which need sufficient data to train the models. However, data, especially for failure modes of interest, is very hard to get in real applications. So their industrial applications are either severely limited or impossible when the failure models cannot be trained. In this paper, continuous hidden Markov model(CHMM) with only a normal model has been suggested as a very promising machine condition diagnosis method which can be easily used for industrial applications. Generally hidden Markov model also uses many pattern models to recognize specific patterns and the recognition results of CHMM show the likelihood trend of models. By observing this likelihood trend of a normal model, it is possible to detect failures. This method has been successively applied to arc weld defect diagnosis. The result shows CHMM's big potential as a machine condition monitoring method.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.2
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• pp.144-152
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• 2011

This paper presents a new scheme for fault detection and isolation in the satellite system. The purpose of this paper is to develop a fault detection, isolation and diagnosis algorithm based on the bank of interacting multiple model (IMM) filter for both total and partial faults in a satellite attitude control system (ACS). In this paper, IMM are utilized for detection and diagnosis of anticipated actuator faults in a satellite ACS. Other fault detection, isolation (FDI) schemes using conventional IMM are compared with the proposed FDI scheme. The FDI procedure is developed in two stages. In the first stage, 11 EKFs actuator fault models are designed to detect wherever actuator faults occur. In the second stage of the FDI scheme, two filters are designed to identify the fault type which is either the total or partial fault. An important feature of the proposed FDI scheme can decrease fault isolation time and figure out not only fault detection and isolation but also fault type identification.

• Proceedings of the Korean Institute of Intelligent Systems Conference
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• 1998.10a
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• pp.204-210
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• 1998

This paper discusses an on-line fuzzy dynamic model(FDM) identification of nonlinear processes for the design of fuzzy model based fault detection and isolation(FDI). The dynamic behavior of a nonlinear process is represented by a fuzzy aggregation of a set of local linear models. The identification is divided into two procedures. The first is the off-line identification of membership function. The second is the on-line identification of the local linear models. Then, we propose a residual generation scheme based on the parameters of local linear models and show that the scheme can be used for the design of FDI

• Nuclear Engineering and Technology
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• v.55 no.2
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• pp.493-505
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• 2023

Comprehensive condition monitoring of large industry systems such as nuclear power plants (NPPs) is essential for safety and maintenance. In this study, we developed novel system-scale diagnostic technology based on deep-learning and IR thermography that can efficiently and cost-effectively classify system conditions using compact Raspberry Pi and IR sensors. This diagnostic technology can identify the presence of an abnormality or accident in whole system, and when an accident occurs, the type of accident and the location of the abnormality can be identified in real-time. For technology development, the experiment for the thermal image measurement and performance validation of major components at each accident condition of NPPs was conducted using a thermal-hydraulic integral effect test facility with compact infrared sensor modules. These thermal images were used for training of deep-learning model, convolutional neural networks (CNN), which is effective for image processing. As a result, a proposed novel diagnostic was developed that can perform diagnosis of components, whole system and accident classification using thermal images. The optimal model was derived based on the modern CNN model and performed prompt and accurate condition monitoring of component and whole system diagnosis, and accident classification. This diagnostic technology is expected to be applied to comprehensive condition monitoring of nuclear power plants for safety.

• International Journal of Control, Automation, and Systems
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• v.6 no.3
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• pp.327-338
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• 2008

A fault tolerant control system design technique has been proposed and analyzed for managing performance degradation in the presence of multiple faults in actuators. The method is based on a control structure with a model reference reconfigurable control design in an inner loop and command input adjustment in an outer loop. The reduced dynamic performance requirements in the presence of different actuator faults are accounted for through different performance reduced (degraded) reference models. The degraded steady-state performances are governed by the reduced levels of command input. The reconfigurable controller is designed on-line automatically in an explicit model reference control framework so that the dynamics of the closed-loop system follow that of the performance reduced reference model under each fault condition. The reduced command input level is determined to prevent potential actuator saturation. The proposed method has been evaluated and analyzed using an aircraft example against actuator faults subject to constraints on the magnitude and slew-rate of actuators.

• Journal of Institute of Control, Robotics and Systems
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• v.17 no.10
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• pp.967-982
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• 2011

This paper presents a FTNCS (Fault-Tolerant Networked Control System) that can tolerate control surface failure and packet delay/loss in an UAV (Unmanned Aerial Vehicle). The proposed method utilizes the benefits of self-diagnosis by smart actuators along with the control allocation technique. A smart actuator is an intelligent actuation system combined with microprocessors to perform self-diagnosis and bi-directional communications. In the event of failure, the smart actuator provides the system supervisor with a set of actuator condition data. The system supervisor then compensate for the effect of faulty actuators by re-allocating redundant control surfaces based on the provided actuator condition data. In addition to the compensation of faulty actuators, the proposed FTNCS also includes an efficient algorithm to deal with network induced delay/packet loss. The proposed algorithm is based on a Lagrange polynomial interpolation method without any mathematical model of the system. Computer simulations with an UAV show that the proposed FTNCS can achieve a fast and accurate tracking performance even in the presence of actuator faults and network induced delays.

• Proceedings of the KIEE Conference
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• 2002.07b
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• pp.1052-1054
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• 2002

This paper presents an analytical model-based approach to detect and isolate faults in a voltage-source inverter. These faults do not affect the existing system protections. A diagnosis system which uses only the input variables of the drive is presented. It is based on the analysis of the current-vector trajectory in faulty mode. The proposed method has been verified in simulation results.