• 한국전산유체공학회:학술대회논문집
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• 2008.03b
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• pp.109-112
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• 2008

In this work, a mathematical heat transfer model of a walking-beam type reheating furnace that can predict the formation and growth of the scale layer, which is produced due to oxidative reaction between the furnace oxidizing atmosphere and the steel surface in the reheating furnace, has been developed. The model can also predict the heat flux distribution within the furnace and the temperature distribution in the slab and scale throughout the reheating furnace process by considering the heat exchange between the slab and its surroundings in the furnace, including radiant heat transfer among the slabs, the skids, the hot gases and the furnace wall as well as the gas convection heat transfer in the furnace. Using the model developed in this work, the effects of the scale layer on the heat transfer characteristics and temperature behavior of the slab is investigated. A comparison is also made between the predictions of the present model and the data from an in situ measurement in the furnace, and a reasonable agreement is founded.

• 한국연소학회:학술대회논문집
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• 2006.04a
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• pp.39-45
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• 2006

Analysis of the internal state of the blast furnace is needed to predict and control the operating condition. Especially, it is important to develop modeling of blast furnace for predicting cohesive zone because shape of cohesive zone influences overall operating condition of blast furnace such as gas flow, chemical reactions and temperature. because many previous blast furnace models assumed cohesive zone to be fixed, they can't evaluate change of cohesive zone shape by operation condition such as PCR, blast condition, and production rate. In this study, an axi-symmetric 2-dimensional steady state model is proposed to simulate blast furnace process. In this model, cohesive zone is changed by solid temperature range, FVM is used for numerical simulation. To find location of cohesive zone whole calculation procedure is iterated Until cohesive zone is converged. Through this approach, shape of cohesive zone, velocity, composition and temperature within the furnace are predicted by model.

• Journal of the Korean Society of Combustion
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• v.14 no.4
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• pp.1-6
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• 2009

Analysis of the internal state of the blast furnace is necessary to predict and to control the operating conditions. Especially, it is important to develop models of the blast furnace to predict the cohesive zone because shape of the cohesive zone influences overall operating conditions of blast furnace such as gas flow, chemical reactions and temperature. Because many previous blast furnace models have assumed cohesive zone to be fixed, it was not possible to evaluate the shape change of cohesive zone in relation with operating conditions such as PCR, blast condition, and production rate. In this study, an axi-symmetric 2-dimensional steady state model is proposed to simulate blast furnace processes. In this model, cohesive zone is determined by the solid temperature. Finite volume method is employed for numerical simulation. To find location of the cohesive zone, entire calculation procedure is iterated until converged. Through this approach, shape of the cohesive zone, velocity and temperature within the furnace are predicted from the model.

• 제어로봇시스템학회:학술대회논문집
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• 2004.08a
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• pp.863-868
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• 2004

Reheating furnace is an essential facility of a rod mill plant where a billet is heated to the required rolling temperature so that it can be milled to produce wire. Sometimes, it is also necessary to control a transient billet temperature pattern according to the material characteristics to prevent a wire from breaking. Though it is very important objective to obtain a correct information of a billet temperature during furnace operation. Consequently, a billet temperature profile must be estimated. In this paper, a billet heat transfer model based on FEM (Finite Element Method) with spatially distributed emission factors is proposed and a measurement is also carried out for two different furnace operation conditions. Finally, the difference between the model outputs and the measurements is minimized by using the new optimization algorithm named uDEAS(Univariate Dynamic Encoding Algorithm for Searches) with multi-step tuning strategy. Hence, the information of billet temperatures can be obtained by using proposed model on various furnace operation conditions.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.30 no.10 s.253
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• pp.950-956
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• 2006

A mathematical heat transfer model for the prediction of heat flux on the slab surface and temperature distribution in the slab has been developed by considering the thermal radiation in the furnace and transient conduction governing equations in the slab, respectively. The furnace is modeled as radiating medium with spatially varying temperature and constant absorption coefficient. The slab is moved with constant speed through non-firing, charging, preheating, heating, and soaking zones in the furnace. Radiative heat flux which is calculated from the radiative heat exchange within the furnace modeled using the FVM by considering the effect of furnace wall, slab, and combustion gases is applied as the boundary condition of the transient conduction equation of the slab. Heat transfer characteristics and temperature behavior of the slab is investigated by changing such parameters as absorption coefficient and emissivity of the slab. Comparison with the experimental work shows that the present heat transfer model works well for the prediction of thermal behavior of the slab in the reheating furnace.

• Journal of the Korean Society of Industry Convergence
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• v.1 no.2
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• pp.13-19
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• 1998

A computer simulation program for the design of furnace witjin pakaged water-tube boilres is developed and the developed computer program is successfully applied to design the furnace for packaged water-tube boiler. The model by experiment and the model by Hottel are used to predict the exit gas temperature of furnace. The result by two models is discussed and is shown that in the case of constant cross section in furnace, the result is same but in changing the configuration of cross section, the difference by two models is not small.

• Journal of Environmental Science International
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• v.16 no.3
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• pp.347-355
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• 2007

In this paper, estimation of the compressive strength of the concrete incorporating blast furnace slag subjected to high temperature was discussed. Ordinary Portland cement and blast furnace slag cement (BSC;30% of blast furnace slag) were used, respectively. Water to binder ratio ranging from 30% to 60% and curing temperature ranging from $20^{\circ}C{\sim}65^{\circ}C$ were also chosen for the experimental parameters, respectively. At the high temperature, BSC had higher strength development at early age than OPC concrete and it kept its high strength development at later age due to accelerated latent hydration reaction subjected to high temperature. For the strength estimation, the Logistic model based on maturity equation and the Carino model based on equivalent age were applied to verify the availability of estimation model. It was found that fair agreements between calculated values and measured values were obtained evaluating compressive strength with logistic curve. The application of logistic model at high temperature had remarkable deviations in the same maturity. Whereas, the application of Carino model showed good agreements between calculated values and measured ones regardless of type of cement and W/B. However, some correction factors should be considered to enhance the accuracy of strength estimation of concrete.

• International Journal of Control, Automation, and Systems
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• v.5 no.1
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• pp.43-50
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• 2007

Reheating furnace is an essential facility of a rod mill plant where a billet is heated to the required rolling temperature so that it can be milled to produce wire. Although it is very important to obtain information on billet temperatures, it is not feasible during furnace operation. Consequently, a billet temperature profile should be estimated. Moreover, this estimation should be done within an appropriate time interval for an on-line application. In this paper, a billet heat transfer model based on 2D FEM(Finite Element Method) with spatially distributed emission factors is proposed for an on-line billet temperature estimation and also a measurement is carried out for two extremely different furnace operation patterns. Finally, the difference between the model outputs and the measurements is minimized by using a new optimization algorithm named uDEAS(Univariate Dynamic Encoding Algorithm for Searches) with multi-step tuning strategy. The obtained emission factors are applied to a simulation for the data which are not used in the model tuning for validation.

• 제어로봇시스템학회:학술대회논문집
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• 1995.10a
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• pp.538-541
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• 1995

In steel works, reheating furnace is an essential part of a rod mill plant and it treats various types of billets continuously. Although getting an optimal setting for a single billet is simple, control setting for whole groups of billets is a difficult task. In this work, we studied a detail mathematical model and optimal control setting of reheating furnace. As the mathematical model of each billet is a partial differential equation, on-line control is almost impossible for the whole billets charged into the furnace. Therefore, we tried to provide a guideline for optimal setting value of the roof(index) temperature for the target billets which account for about 20% of the charged billets.

• Proceedings of the KSME Conference
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• 2001.11b
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• pp.511-516
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• 2001

The flow characteristics in a hot mill reheating furnace is numerically simulated in this study. Navier-Stokes equations for conservation of mass, momentum, energy are solved and the standard $k-\varepsilon$ model, mixture fraction/PDF model are used for the turbulent reacting flow in the furnace. Radiation heat transfer is incorporated by the P-1 method with the absorption coefficient evaluated using WSGGM. First, simulation results are obtained for the total furnace region with existing protective dam, and then the calculations are carried out only for the preheating zone in the furnace. In that zone, additional center darn is built in order to control the flow behavior of the inlet air and the combustion gas.