• Title/Summary/Keyword: Mobile Crane

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Status of Fatal Crane Accidents and Their Safety Measures (크레인 사망 재해 실태와 안전 대책)

  • Kee, Do-Hyung;Kim, Won-Ki
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.137-142
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    • 2005
  • This study aims to survey the fatal industrial accidents attributed to crane, and to present their preventive measures based on the results of the survey. The survey was on the basis of 60 fatal accidents caused by crane from January 1998 to July 2003. The results showed that 1) of varying types of crane, fatal accidents were most frequently caused by mobile no: 2) more crane accidents occurred on weekend of Friday and Saturday by a day of the week; 3) experienced crane operators with long length of work or the age of over 40 were more frequently subjected to fatal accidents compared to novice operators; and 4) crane accidents were more attributable to unsafe acts such as poor working method, non-observance for safe working rules, etc. than hardware aspects of crane itself. It is recommended that for reducing crane accidents, more practical education and training for crane operation be reinforced.

Dynamic Response Optimization of a Mobile Harbor Crane with a Moving Support (지지부가 움직이는 모바일하버용 크레인의 동적 응답 최적설계)

  • Kim, Hyun-Bum;Lee, Jae-Jun;Jang, Hwan-Hak;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.5
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    • pp.497-504
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    • 2012
  • The mobile harbor is a new innovative system that delivers containers from a containership to a harbor without good infrastructure. A crane is installed on the deck of the mobile harbor and transfers the containers. The structure of the crane is influenced by the inertia force that occurs from a moving support. Thus an accurate safety verification considering the moving support is required. Lightweight of the crane structure is also significant in the design for low production cost and efficient operation. Dynamic response optimization can be exploited to achieve these two requirements. Equivalent static loads method is employed for dynamic response optimization of the crane. The equivalent static loads method transforms dynamic loads to equivalent static loads, and static response structural optimization with the transformed equivalent static loads are solved. The process proceeds in a cyclic manner. A new method is proposed to consider the moving supports and the structure of the mobile harbor is optimized using the proposed method.

Design of the Crane position control System using GPS and USN (GPS와 USN을 이용한 크레인 위치제어 시스템 설계)

  • Lim, Su-Il;Nam, Si-Byung;Lim, Hae-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.7
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    • pp.1520-1525
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    • 2009
  • In this paper, we study and simulate the suggested position control system using GPS and USN to replace the existing control system of a crane. For the correct approach, the position control system of a crane is divided into the control system of the ground station and the mobile station The hardware is comprised of GPS receiving module to receive the position control data of a crane from GPS satellites, bluetooth communication module for the data communication between the ground station and the mobile station, supersonic sensor module for a precise position control of a crane, motor to replace a crane roller, embedded MCU(ATmega128L) and so on. In here, an embedded MCU controls GPS receiving module, bluetooth communication module and supersonic sensor module. The Software is comprised of three programs. Three programs are the program to filter GGA output part in a receiving data of GPS receiving module, the driving program for supersonic sensor module, the digital map program to monitor a crane location. From the simulation results, it is demonstrated that the proposed system has the capability of crane position control with 1cm precision.

Collision Avoidance Sensor System for Mobile Crane (전지형 크레인의 인양물 충돌방지를 위한 환경탐지 센서 시스템 개발)

  • Kim, Ji-Chul;Kim, Young Jea;Kim, Mingeuk;Lee, Hanmin
    • Journal of Drive and Control
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    • v.19 no.4
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    • pp.62-69
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    • 2022
  • Construction machinery is exposed to accidents such as collisions, narrowness, and overturns during operation. In particular, mobile crane is operated only with the driver's vision and limited information of the assistant worker. Thus, there is a high risk of an accident. Recently, some collision avoidance device using sensors such as cameras and LiDAR have been applied. However, they are still insufficient to prevent collisions in the omnidirectional 3D space. In this study, a rotating LiDAR device was developed and applied to a 250-ton crane to obtain a full-space point cloud. An algorithm that could provide distance information and safety status to the driver was developed. Also, deep-learning segmentation algorithm was used to classify human-worker. The developed device could recognize obstacles within 100m of a 360-degree range. In the experiment, a safety distance was calculated with an error of 10.3cm at 30m to give the operator an accurate distance and collision alarm.

A Study on the Selection and Stability of Slings and Lugs of Mobile Cranes (이동식 크레인의 슬링.러그 선정 및 안정성 검토 연구)

  • Kim, Sun-Kuk;Seo, Jong-Min;Ho, Jong-Kwan
    • Korean Journal of Construction Engineering and Management
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    • v.9 no.6
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    • pp.164-174
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    • 2008
  • As buildings become larger, higher and more complex in most construction sites, construction projects have to deal with transportation of more materials, labor and equipment, necessitating more use of construction equipment. Notably, in the high-rise building and plant construction projects mobile cranes are adopted more frequently among different types of construction machinery, which also results in serious industrial accidents relating to the use of crane. To reduce serious industrial accidents involving cranes, researches on its stability is in need. The research herein aims to study how to select sling and lug of mobile crane and review its stability. The research outcomes herein will make considerable contributions to selecting mobile cranes efficiently and ensuring their stability.

Tip Deflection Analysis of Mobile Habor Crane Supported by Cable and Elastic Bar (케이블과 탄성보로 지지되는 모바일 하버 크레인의 끝단 처짐량 분석)

  • Hwang, Soon-Wook;Han, Ki-Chul;Choi, Eun-Ho;Cho, Jin-Rae;Lim, O-Kaung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.23 no.3
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    • pp.283-288
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    • 2010
  • Mobile harbor is characterized by the lightweight compact structure when compared to the conventional above-ground port container crane. A new concept RORI crane system, which was devised for mobile harbor to satisfy the compactness and light weightness, not only can load/unload containers with high speed on sea but can be completely folded at maneuvering mode. This study is concerned with the tip deflection of the horizontal boom of mobile harbor at container loading operation. Both the theoretical method utilizing the Castigliano's theorem and the numerical approach by finite element method are employed, and the reliability of the latter approach is verified through the comparison with the theoretical results. And then, the effect of the initial cable tension on the tip deflection is parametrically examined by the finite element analysis.

Alternative Prevention on Human Error of Fatal Injuries by the Mobile Cranes (이동식 크레인 사망재해의 인지공학적 대안)

  • Kang, Hyunsu;Park, Peom
    • Journal of the Korea Safety Management & Science
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    • v.17 no.4
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    • pp.135-141
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    • 2015
  • According to the statistics, occupational fatal injuries by mobile cranes were about 12 per year in whole industrial. Mobile cranes are widely used in various parts of industries to improve the efficiency of the work. However considerable number of fatal injuries happen each year during the operation of the machines. In this study, the current regulations to be adequate in industrial site have to be renew in order to prevent the fatal injuries by mobile cranes. Fatal injury analyses were conducted with several accident cases by the mobile cranes. For each accident, the causes of the injuries were examined and proper safety measures were proposed. In this study, the mobile crane showed a high fatality rate in industrial accidents and no detailed cause analysis of fatal accidents was conducted in terms of unsafe acts or conditions. This study proposed a revision of the standard guideline as an accident prevention measures through in-depth analysis of fatal accidents. First, among the mainly five machines caused the accidents, mobile crane was higher for the second showed 0.6% for number of fatalities compared to number of mobil cranes and for the third showed 11% for number of fatalities compared to number of injuries. Second, main cause of cognitive engineering agenda was visibility, responsibility, affordance. As the measures to prevent accidents before starting operation, alternative revision for the fool proof including visibility, responsibility, affordance etc. for the fool proof measures was proposed. Third, alternative revision as cognitive accident prevention for the fail safe measures was proposed.

Dynamic Analysis of Floating Multi-Bodies Considering Crane Impact Loads (크레인 충격하중을 고려한 다중 부유체 운동해석)

  • Kim, Young-Bok;Kim, Yong-Yook
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.3
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    • pp.273-279
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    • 2012
  • The concept of the Mobile Harbor had been made recently as a kind of feeder vehicle to transfer a certain amount of container boxes (i.e. 250 TEU at a time) from main ocean container vessels over 5,000 TEU capacity to the container terminal on land. In a harbor a short distance apart from the land, the container loading/unloading operation has to be performed on the main deck of the Mobile Harbor using the container cranes in the state of side-by-side mooring with protection of fenders and robot arms in the gap. Even under the ocean condition of the sea state class 2 or 3, the operation has to be confirmed to be safely performed. In this situation, the floating bodies considering the multiple-body interaction effect also has to be examined whether they might behave safely or not. Especially, this study focuses on the dynamic behavior of the Mobile harbor when a container box is hanged on the crane and the impact load due to the slewing motion is imposed in a certain sea state. The motion response should be controlled within the motion level to assure the safe operation.

A Study on Control of Mobile Cranes (이동 CRANE의 제어에 관한 연구)

  • Kim, Sang-Bong;Shin, Min-Saeng;Kim, Hwan-Seong;Jeong, Yong-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.2
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    • pp.47-56
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    • 1991
  • The specifications needed for the mobile cranes are summarized as the following : 1) there may be not occured the oscillation of the cargo at unloading point. 2)the required time from departure point to destination point may be as short as possible. 3) there may be not a collapse of cargo caused by the oscillation in the course that the crago is mobilling. In this paper, the linear fractional transformation method is adopted as a method in order to improve the above mentioned problems. A design method of servo system is developed by modifying Davison's method for the case that the homogeneous differential equations of reference input and disturbance are different types. The real time control of a mobile crane system is implemented by 16bits microcomputer with A/D and D/A converters to illustrate the application of the adopted method. The experimental results for the three types of the design methods; linear fractional transformation method, servo system design method and optimal control method are shown for the comparison.

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