• Title/Summary/Keyword: MnZn-Ferrite

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The Electromagnetic and Thermal Properties of the Mn-Zn Ferrite for the Power Line Communication

  • Lee, Hae-Yon;Kim, Hyun-Sik;Huh, Jeoung-Sub;Oh, Young-Woo
    • KIEE International Transactions on Electrophysics and Applications
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    • v.12C no.4
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    • pp.220-224
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    • 2002
  • The electromagnetic properties and thermal behavior of Mn-Zn ferrite cores for the blocking filter of PLC application were investigated as the function of additives. The highest density and permeability were 4.98 g/㎤ and 8,221, respectively and were obtained to the specimen with composition of MnO 24 mol%, ZnO 25 mol% and Fe$_2$O$_3$51 mol%, added MoO$_3$ of 400 ppm, SiO$_2$ of 100 ppm, and CaO of 200 ppm. The uniform grains were organized, and the microstructures were compacted due to reduction of pores in the specimen. The permeability was increased up to 13,904 as the temperature of specimen increased to 110。C. However, it was decreased precipitously under 100 over 110。C. The exothermic behavior was observed in the frequency range from 1 kHz to 1 MHz, and the maximum temperature of specimen was 102。C at 1 MHz. In the consequence, the Mn-Zn ferrite core developed in this research will maintain the stable electromagnetic properties since the temperature of ferrite core rose to 93 。C in the range of 100 kHz to 450 kHz bandwidth qualified for PLC. The blocking filters were designed for single phase and three phases using the in-line and non-contact core. The best attenuation ratios of -46.46 dB and -73.9 dB were measured in the range of 100 kHz to 450 kHz bandwidth, respectively.

Effects of Ceramic Processing on the Microstructure and Electronic Properties of Low Loss Mn-Zn Ferrite (제조 공정이 Mn-Zn 페라이트의 미세구조와 전기적 특성에 미치는 영향)

  • 박형률;김진호
    • Journal of the Korean Ceramic Society
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    • v.34 no.3
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    • pp.289-295
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    • 1997
  • Effect of ceramic processing was investigated on the microstructure and electronic properties of low loss Mn-Zn ferrite. Addition of CaO and SiO2 to calcined powder rather than to raw materials mixtured resulted in finer-grained microstructure. Higher oxygen pressure during sintering caused microstructural inhomogeneity and the increase in power loss and disaccommodation factor. Relatively low power loss was found for sintering up to 130$0^{\circ}C$ from powders calcined at high temperature and milled shortly. It was caused by slow densification rate and normal grain growth up to 130$0^{\circ}C$. Calcination at low temperature and prolonged milling enhanced den-sification, which gave a fine grained microstructure and low powder loss at sintering temperture below 120$0^{\circ}C$. Sintering temperature above 125$0^{\circ}C$, however, showed abnormal grain growth.

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Electromagnetic Properties of Mo-Zn ferrite for Low Voltage and High Current Transformer Application With Using Multi cores (다중 코어를 이용한 저전압, 대전류 변압기용 Mn-Zn ferrite의 전자기적 특성)

  • Kim, Hyun-Sik;Lee, Hae-Yon;Kim, Jong-Ryung;Huh, Jeong-Seob;Lee, Jun-Hui;An, Yong-Woon;Oh, Young-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.294-295
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    • 2005
  • 다중 코어를 이용한 대전류 변압기용 Mn-Zn ferrite를 제조하고 전자기적 특성을 분석하였으며, 제조된 자심재료를 이용하여 변압기를 제조하고 전원장치에 탑재하여 효율특성을 분석하였다. ZnO의 몰비가 증가할수록 혼합 스피넬의 형성을 통한 보아 자자의 증가로 인해 투자율은 증가하고 상대적으로 전력손실이 감소하여 $Fe_2O_3$ : MnO : ZnO = 53 : 36 : 11 mo\% 일 때 가장 우수한 특성을 나타냈고, 열처리 공정의 승온 과정에서부터 산소 분압을 제어하고 최적의 대기압 상수를 산출함으로써 Zn-loss 현상을 최소화하여 ZnO 11 mol%, 대기압 상수 7.7일 때 투자율 2350, 밀도 4.9 $g/cm^3$, 비저항 480 ${\Omega}cm$, 300 mT의 최대 자속 밀도 특성을 갖는 우수한 자심 재료를 개발하였다. 그리고 최소 손실 온도를 $90^{\circ}C$ 이하로 감소시켰으며 100 kHz에서 250 $kW/m^3$의 낮은 전력손실을 나타냈다. 또한 개발된 자심재료를 이용하여 제조된 전원장치는 30~80A의 출력 전류에서 85% 이상의 고효율을 얻었다.

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Recycling of Spent Dry Batteries for Deflection Yoke Core Applications

  • Murase, Taku;Takahashi, Hiroyasu;Nomura, Takeshi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.245-248
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    • 2001
  • Nomura Kohsan Corp. is producing oxides, such as ZnMn$_2$O$_4$, ZnFe$_2$O$_4$, and ZnO, by burning the used dry manganese cells and by sorting out the remnant materials. It is possible to use the recycled materials of the spent dry batteries as the raw materials of deflection yoke cores. Making hish roasting temperature in the recycling system has an effect in reduction of the impurities. As a result, the loss of the cores using the recycled materials is lower. When using the recycled materials, it is required to add Mg (OH)$_2$. ZnO, and Fe$_2$O$_3$in order to rectify the composition of the MnMgZn ferrite for deflection yoke core applications. Furthermore, in order to disappear ZnMn$_2$O$_4$in the formation, it is necessary to control at higher calcining temperatures. The MnMgZn ferrite of using the recycled materials becomes Toss equivalent to the conventional material. TDK Corp. is manufacturing the deflection yoke cores from 1996 using the material recycled from the spent dry batteries.

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Crystal Growth of Mn-Zn Ferrite form High-Temperature Solutions (융제법에 의한 Mn-Zn Ferrite 단결정성장에 관한 연구)

  • 이성국;오근호;강원호
    • Journal of the Korean Ceramic Society
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    • v.24 no.5
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    • pp.461-469
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    • 1987
  • Single crystals of Mn-Zn Ferrite were grown by slow cooling method using Na2B4O7 as flux agent. The effects of flux content and cooling rate on the types of crystals, and the relation between supersaturation and growth mechanism were studied. As a result, the types of grown crystals occurred as plate, hopper and octahedral crystals. The occurrence of these crystal types was dependent on flux content. The habit was found to correlate with the growth rate and supersaturation. The lateral growth of a dendritic crystal is related to the twin layer. The growth of crystals from borax melts mainly occurred by the layer-spreading growth following corner and edge nucleation caused by high supersaturation in the melt. Especially, the plate crystals were produced on top of the melts. The hopper and octahedral crystals occurred at lower supersaturation than the plate crystals.

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Preparation of Ultrafine Mn-Zn Ferrite by Direct-Wet Synthesis and a Study of Magnetic Properties (습식직접 합성에 의한 초미분 Mn-Zn Ferrite의 합성과 자성특성에 관한 연구)

  • 이경희;이병하;허원도;황우연
    • Journal of the Korean Ceramic Society
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    • v.28 no.10
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    • pp.757-766
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    • 1991
  • These powder properties were investigated and prepared of ultrafine Mn-Zn ferrite powder by Direct-wet process from variation of oxidation condition. H2O2 oxidation the products were ultrafine spherical particles of about 400${\AA}$ in diameter and superparamagnetics. H2O2 and Air oxidation, Coexistance ultrafine spherical particles of about 400${\AA}$ and cubic particles of about 1000${\AA}$. The products were constructed of superparamagnetic and ferromagnetic particles, and Magnetization were about 30 emu/g. Air Oxidation, Above 6 hr Air 120 ι/hr and 4 hr of Air 180 ι/hr were uniform cubic particles of above 1000${\AA}$. The products were ferromagnetic particles and Magnetization of above 45 emu/g.

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Powder Injection Moulding of Mn-Zn Ferrite

  • Rodriguez-Senina, E.;Varez, A.;Levenfeld, B.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.763-764
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    • 2006
  • Ceramic Injection Moulding (CIM) technology has been successfully used for the fabrication of Mn-Zn Ferrite part. The binder was composed by polypropylene and paraffin wax. The optimal powder loading (58% vol.) was determined by means of rheological measurements. Threedifferent parts, toroids, bending and tensile probes were injected. Thermal and solvent-thermal debinding was designed based on DSC and TGA studies of the binder. The time of the debinding cycle was reduced using n-heptane to dissolve previously the paraffin wax. Final properties have been determined and compared with uniaxial pressure parts values. The densities obtained were slightly higher than those of uniaxial pressure parts and the magnetic properties presented similar values.

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