• Journal of the Korean Ceramic Society
• /
• v.38 no.6
• /
• pp.506-508
• /
• 2001

The ferrite plating with applying power ultrasound waves of 19.5 kHz and 600W enabled us to encapsulate entirely MnZn ferrite cores for transformers with Ni$\sub$x/Zn$\sub$y/Fe$\sub$3-x-y/O$_4$coating. Supplying a NH$_4$OH solution during the plating broke the limit of the solubility of Ni ions to ferrite-plated films. The electrical resistivity of the NiZn ferrite coating increased with increasing the Ni and Zn content, reaching 2.3${\times}$10$\^$5/Ωcm at the composition of Ni$\sub$0.24/Zn$\sub$0.30/Fe$\sub$2.46/O$_4$. The saturation magnetization was 540 emu/㎤. As a result, the MnZn ferrite cores were successfully encapsulated with the NiZn ferrite coatings for an insulation layer.

• Journal of the Korean Ceramic Society
• /
• v.40 no.2
• /
• pp.146-152
• /
• 2003

The waste ferrites from magnetic core manufacturing process were used to $CO_2$gas decomposition to avoid the greenhouse effects. The waste ferrites are the mixed powder of Ni-Zn and Mn-Zn ferrites core. In the reduction of ferrites by 5% $H_2/Ar$ mixed gas, the weight loss of ferrites was about 14~16wt%. After the$CO_2$gas decomposition reaction, the weight of the reduced ferrites was increased up to 11wt%.$CO_2$gas was decomposed by oxidation of Fe and FeO in reduced compound and the phase of the waste ferrite was changed to spinel structure. A new technique capable of$CO_2$decomposition as low cost process through utilizing waste ferrite was development.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
• /
• 2006.05a
• /
• pp.898-901
• /
• 2006

In this paper, effect of ceramic processing was investigated on the magnetic properties of low loss Mn-Zn ferrite. High frequency characteristics, high saturated magnetic flux density and high magnetic permeability and low magnetism loss are required for the development of Mn-Zn ferrite, which is parts in the communication. therefore, in order to improve Mn-Zn ferrite with a high frequency , it is important to have a minimal change of particles and to control the eddy current loss caused by high resistance of the stratum of particles and to reduce the hysteresis loss by uniform change of detailed structure. In this paper, we added $V_2O_5\;and\;CaCo_3$ to Mn-Zn Ferrite to achieve a high efficiency, low loss core material. The compositions are MnO : ZnO : $Fe_2O_3$ = 21 : 10 : 69 mol%. They were sintered at $1250^{\circ}C$ for Three hours. Initial permeability was measured at 0.1MHz. At 50mT, Power loss was measured by temperature changing at 100kHz.

• The Transactions of the Korean Institute of Electrical Engineers C
• /
• v.52 no.2
• /
• pp.61-66
• /
• 2003

The electromagnetic properties and thermal behavior of Mn-Zn ferrite cores used for the blocking filter in he Power Line Communication(PLC) application were investigated as the function of additives. The highest density and permeability of 4.98 g/㎤) and 8,221 respectively were obtained to the specimen with composition of MnO 24 mol%, ZnO 25 mol% and Fe$_2$O$_3$ 51 mol% added MnO$_3$ 400 ppm, SiO$_2$ 100 ppm and CaO 200 ppm since the uniform grains were organized and the microstructures were compacted through reduction of pores. The permeability was increased up to 13,904 as temperature of specimen increased to 11$0^{\circ}C$, however, it was decreased precipitously under 100 over 11$0^{\circ}C$. The exothermic behavior was observed in the frequency range from 1 kHz to 1 MHz that the maximum temperature of specimens became 102$^{\circ}C$ at 1 MHz. In the consequence, the Mn-Zn ferrite core developed by this research will maintain the stable electromagnetic properties since the temperature of ferrite core rose to 93$^{\circ}C$ in the range of 10 kHz to 450 kHz bandwidth qualified for PLC.

• Resources Recycling
• /
• v.8 no.4
• /
• pp.45-56
• /
• 1999

The purpose of tlus sludy was to preparc raw material powder for Mn-Zn iclrile, h m mined mill scale and fero-Mn, usins a co-spray roasting process The mill scale and ferra-Mn uscd in this raalins process was rcf~nedb y mesn-ns of a slxc~apl rxcss ~nvolvinm~a te~ialsc ontalning imp~u-ltleso r less than 100 pprn In this study an effeclive spray roaster system. wllich produces fme complex oxide powder, collects produccd ~owder.,m d prcvel~tse ~~llssiooifi HCI gas. was also manufactured. By means of spray~ngp urifcd raw malerial solu~lionl nln a manufacued high tcmpervture rumace. &-ferrite powder and a comnpleu o ~ d e powder of Fe,O; and M,x203 were manufactured. The chmcterlstics of the composllion. surface urca, and p'miicle size dismbulion or the produced powder were exmined. ptoduced powdcr was then ~ m e dwi tli ZnO powder. aid olher addilives of defined cornposnion, and Mn-Zn femite cares werc praiuccil by meuns of Sorlning and closely controlled sintering processes. The magpelic p~oprlieso f c olo~ss, initlal permeability. mauin~u~mnn agnehc flux. coz~civcr orcc and residual magnccic flux for the above cores we,= measured, and fmm Il~ase I-csulls the eflicacy of lhe co-spray roasling pncess to pl.ellare raw material powder lor Mn-Zn ferntc was established

• KIEE International Transactions on Electrophysics and Applications
• /
• v.12C no.4
• /
• pp.220-224
• /
• 2002

The electromagnetic properties and thermal behavior of Mn-Zn ferrite cores for the blocking filter of PLC application were investigated as the function of additives. The highest density and permeability were 4.98 g/㎤ and 8,221, respectively and were obtained to the specimen with composition of MnO 24 mol%, ZnO 25 mol% and Fe$_2$O$_3$51 mol%, added MoO$_3$ of 400 ppm, SiO$_2$ of 100 ppm, and CaO of 200 ppm. The uniform grains were organized, and the microstructures were compacted due to reduction of pores in the specimen. The permeability was increased up to 13,904 as the temperature of specimen increased to 110。C. However, it was decreased precipitously under 100 over 110。C. The exothermic behavior was observed in the frequency range from 1 kHz to 1 MHz, and the maximum temperature of specimen was 102。C at 1 MHz. In the consequence, the Mn-Zn ferrite core developed in this research will maintain the stable electromagnetic properties since the temperature of ferrite core rose to 93 。C in the range of 100 kHz to 450 kHz bandwidth qualified for PLC. The blocking filters were designed for single phase and three phases using the in-line and non-contact core. The best attenuation ratios of -46.46 dB and -73.9 dB were measured in the range of 100 kHz to 450 kHz bandwidth, respectively.

• Proceedings of the IEEK Conference
• /
• 2001.10a
• /
• pp.245-248
• /
• 2001

Nomura Kohsan Corp. is producing oxides, such as ZnMn$_2$O$_4$, ZnFe$_2$O$_4$, and ZnO, by burning the used dry manganese cells and by sorting out the remnant materials. It is possible to use the recycled materials of the spent dry batteries as the raw materials of deflection yoke cores. Making hish roasting temperature in the recycling system has an effect in reduction of the impurities. As a result, the loss of the cores using the recycled materials is lower. When using the recycled materials, it is required to add Mg (OH)$_2$. ZnO, and Fe$_2$O$_3$in order to rectify the composition of the MnMgZn ferrite for deflection yoke core applications. Furthermore, in order to disappear ZnMn$_2$O$_4$in the formation, it is necessary to control at higher calcining temperatures. The MnMgZn ferrite of using the recycled materials becomes Toss equivalent to the conventional material. TDK Corp. is manufacturing the deflection yoke cores from 1996 using the material recycled from the spent dry batteries.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
• /
• 2001.10a
• /
• pp.652-655
• /
• 2001

Power transformers are increasingly becoming more significant in the advancement of electronic equipment. A high-performance, low-cost core material is necessary in order th come up with power transformers in the smallest and lightest scale possible and with low power requirements. In this study, we added V$_2$O$_{5}$ and CaCo$_3$to Mn-Zn ferrite to produce a high-performance low-cost core material. The compositions used were MnO : ZnO : Fe$_2$O$_3$= 37 : 11 : 52 mol%. The materials were sintered at 125$0^{\circ}C$ for three hours. Initial permeability was measured at 0.1MHz. At 200mT, power loss was measured by changing the temperature at 25KHz, 50KHz, 100KHz. When we added 0.lwt% and 0.1%wt% of V$_2$O$_{5}$와 CaCo$_3$, respectively we obtained 405 405KW/㎥ at 200mT, 100KHz, 6$0^{\circ}C$. We tan reduce eddy current loss as a primary loss of high frequency by adding a small amount of V$_2$O$_{5}$와 CaCo$_3$. This reduces power loss in the power transformersormers

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
• /
• v.16 no.6
• /
• pp.490-495
• /
• 2003

The electromagnetic properties and thermal behavior of Mn-Zn ferrite cores for the blocking filter of Power Line Communication(PLC) application were investigated as a function of additives. The highest density and permeability were 4.98 g/$\textrm{cm}^2$ and 8,221, respectively and were obtained to the specimen with composition of MnO 24 mol%, ZnO 25 mol% and Fe$_2$O$_3$ mol%, added MoO$_3$ of 400 ppm, SiO$_2$ of 100 ppm, and CaO of 200 ppm. The uniform grains were organized, and the microstructures were densified due to reduction of pores in the specimen. The permeability was increased up to 13,904 as the temperature of specimen increased to 110$^{\circ}C$. However, it was decreased precipitously under 100 over 110$^{\circ}C$. The exothermic behavior was observed in the frequency range from 1 kHz to 1 MHz, and the maximum temperature of specimen was 102$^{\circ}C$ at 1 MHz. In the consequence, the Mn-Zn ferrite core developed in this research will maintain the stable electromagnetic properties since the temperature of ferrite core rose to 93$^{\circ}C$ in the range of 100 kHz to 450 kHz bandwidth qualified for PLC. The blocking filters were designed for single phase and three phases using the in-line and non-contact core. The best attenuation ratios of -46.46 dB and -73.9 dB were measured in the range of 100 kHz to 450 kHz bandwidth, respectively.

• Journal of the Korean Magnetics Society
• /
• v.9 no.3
• /
• pp.149-153
• /
• 1999

Frequency and temperature dependence of magnetic loss has been investigated in Mn-Zn ferrites containing the sesistive temary compounds of $SiO_2-CaO-V_2O_5$. The Mn-Zn ferrite with the composition of $MnO:ZnO:Fe_2O_3=36:11:53$(by mol %) are prepared by self-propagating high-temperature synthesis. From the results of frequency dependence of core loss, it has been found that the hysteresis loss is dominant at low frequency and the eddy current loss becomes more dominant as the frequency increases. With the addition of resistive compound, the frequency dependence of core loss, it has been found that the hysteresis loss is dominant at low frequency and the eddy current loss becomes more dominant as the frequency increases. With the addition of resistive compound, the frequency region where the hysteresis loss is dominant becomes wide. The core-loss minimum occurs at about 4$0^{\circ}C$ in the specimens with the additive because of the reduction in eddy current loss.