• Title/Summary/Keyword: Mixing capability

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Improving Process Capability by Applying Design and Analysis of Experiment (공정능력(工程能力) 향상(向上)을 위한 실험계량적(實驗計劃的) 연구(硏究))

  • Song, Seo-Il
    • Journal of Korean Society for Quality Management
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    • v.16 no.1
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    • pp.15-22
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    • 1988
  • This paper analysis the process capability by applying experiment design to control alcohol in soluble matter mixing process of laundry soap. The results are summarized as follows: (1) Alcohol insoluble matter shows the tendency of increasing according to the mixing temperature (A) and beating velocity (B). (2) The most suitable working condition of the mixing process is $A_2B_2$, and 95% confidence limit of alcohol insoluble matter is $22.06{\pm}0.77%$. (3) The process capability index ($C_p$) of the mixing process is improved from 0.64 to 1.68.

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CFD ANALYSIS FOR THERMAL MIXING CHARACTERISTICS OF A FLOW MIXING HEADER ASSEMBLY OF SMART (SMART 유동혼합헤더집합체 열혼합 특성 해석)

  • Kim, Y.I.;Bae, Y.M.;Chung, Y.J.;Kim, K.K.
    • Journal of computational fluids engineering
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    • v.20 no.1
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    • pp.84-91
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    • 2015
  • SMART adopts, very unique facility, an FMHA to enhance the thermal and flow mixing capability in abnormal conditions of some steam generators or reactor coolant pumps. The FMHA is important for enhancing thermal mixing of the core inlet flow during a transient and even during accidents, and thus it is essential that the thermal mixing characteristics of flow of the FMHA be understood. Investigations for the mixing characteristics of the FMHA had been performed by using experimental and CFD methods in KAERI. In this study, the temperature distribution at the core inlet region is investigated for several abnormal conditions of steam generators using the commercial code, FLUENT 12. Simulations are carried out with two kinds of FMHA shapes, different mesh resolutions, turbulence models, and steam generator conditions. The CFD results show that the temperature deviation at the core inlet reduces greatly for all turbulence models and steam generator conditions tested here, and the effect of mesh refinement on the temperature distribution at the core inlet is negligible. Even though the uniformity of FMHA outlet hole flow increases the thermal mixing, the temperature deviation at the core inlet is within an acceptable range. We numerically confirmed that the FMHA applied in SMART has an excellent mixing capability and all simulation cases tested here satisfies the design requirement for FMHA thermal mixing capability.

Application of a mapping method for mixing analysis of micromixers (마이크로믹서의 혼합해석을 위한 매핑법 적용)

  • Kang, Tae-Gon;Singh, Mrityunjay K.;Anderson, Patrick D.;Kwon, Tai-Hun;Meijer, Han E.H.
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1758-1760
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    • 2008
  • Under typical operating conditions, flows in microfluidic devices are laminar and molecular diffusion across the channels is slow, which makes an efficient mixing in microfluidic devices difficult to achieve. The mechanism to achieve effective mixing in laminar flows is that of repetitive stretching and folding. Essential is to generate spatially periodic flows with crossing cross sectional streamlines. A mapping method is employed to analyze mixing in micromixers, enabling us to investigate the progress of mixing both qualitatively and quantitatively. The progress of mixing is characterized by a measure of mixing, called the discrete intensity of segregation. The mapping method is applied to mixing in such micromixers as the staggered herringbone mixer, the barrier embedded micromixer, and the three-dimensional serpentine channel to demonstrate the capability of the numerical scheme to tackle general mixing problems in microfluidic devices.

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HOT CHANNEL ANALYSIS CAPABILITY OF THE BEST-ESTIMATE MULTI-DIMENSIONAL SYSTEM CODE, MARS 3.0

  • JEONG J.-J.;BAE S. W.;HWANG D. H.;LEE W. J.;CHUNG B. D.
    • Nuclear Engineering and Technology
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    • v.37 no.5
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    • pp.469-478
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    • 2005
  • The subchannel analysis capability of MARS, a multi-dimensional thermal-hydraulic system code, has been enhanced. In particular, the turbulent mixing and void drift models for the flow-mixing phenomena in rod bundles were improved. Then, the subchannel analysis feature was combined with the existing coupled system thermal-hydraulics (T/H) and 3D reactor kinetics calculation capability of MARS. These features allow for more realistic simulations of both the hot channel behavior and the global system T/H behavior. Using the coupled features of MARS, a coupled analysis of a main steam line break (MSLB) is carried out for demonstration purposes. The results of the calculations are very reasonable and promising.

Optimum shape and process design of single rotor equipment for its mixing performance using finite volume method

  • Kim, Nak-Soo;Lee, Jae-Yeol
    • Korea-Australia Rheology Journal
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    • v.21 no.4
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    • pp.289-297
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    • 2009
  • We numerically analyzed flow characteristics of the polymer melt in the screw equipment using a proper modeling and investigated design parameters which have influence on the mixing performance as the capability of the screw equipment. We considered the non-Newtonian and non-isothermal flow in a single rotor equipment to investigate the mixing performance with respect to screw dimensions as shape parameter of the single rotor equipment and screw speed as process parameter. We used Bird-Carreau-Yasuda model as a viscous model of the polymer melt and the particle tracking method to investigate the mixing performance in the screw equipment and considered four mixing performance indexes: residence time distribution, deformation rate, total strain and particle standard deviation as a new mixing performance index. We compared these indexes to determine design parameters and object function. On basis of the analysis results, we carried out the optimal design by using the response surface method and design of experiments. In conclusion, the differences of results between the optimal value and numerical analysis are about 5.0%.

Modeling of Turbulent Molecular Mixing by the PDF Balance Method for Turbulent Reactive Flows (난류연소 유동장에서의 확률밀도함수 전달방정식을 이용한 난류혼합 모델링)

  • Moon, Hee-Jang
    • Journal of the Korean Society of Combustion
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    • v.2 no.1
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    • pp.39-51
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    • 1997
  • A review of probability density function(PDF) methodology and direct numerical simulation for the purpose of modeling turbulent combustion are presented in this study where particular attention is focused on the modeling problem of turbulent molecular mixing term appearing in PDF transport equation. Existing mixing models results were compared to those evaluated by direct numerical simulation in a turbulent premixed medium with finite rate chemistry in which the initial scalar field is composed of pockets of partially burnt gases to simulate autoignition. Two traditional mixing models, the least mean square estimations(LMSE) and Curl#s model are examined to see their prediction capability as well as their modeling approach. Test calculations report that the stochastically based Curl#s approach, though qualitatively demonstrates some unphysical behaviors, predicts scalar evolutions which are found to be in good agreement with statistical data of direct numerical simulation.

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Comparison the Effect of In-situ Mixing Method and Mixed Laying Method for Construction of Stabilizing Layer on Heavy Metal Contaminated Soil (중금속 오염토양 안정화층 시공을 위한 원위치 교반방식과 혼합포설방식의 효과비교)

  • Lee, Sang-Moo;Kim, Jin-Hwan;Yun, Yeo-Joon;Kim, Yoon-Su;Park, Nam-Seo
    • Tunnel and Underground Space
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    • v.25 no.6
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    • pp.505-514
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    • 2015
  • In this study, a stabilizing equipment was developed to resolve the problems of existing stabilization construction method for contaminated soil. The field application and workability of the stabilizing equipment were verified through field demonstration tests and laboratory tests. The field application of the stabilizing equipment was identified through field demonstration tests. As a result of laboratory tests for field mixed soil, the mixing capability of stabilizer of the developed construction method was better than that of existing construction method.

A comparative study of dyeing wastewater treatment capability for Aerobic Packed/Fluidized-Bed and Moving Media Complete Mixing Activated Sludge system (염색폐수 처리성능에 대한 호기성 고정 및 유동층 생물막공법과 회전매체를 가진 완전혼합 활성슬러지 공법의 비교연구)

  • 김홍태;김규창
    • Journal of Environmental Science International
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    • v.8 no.4
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    • pp.525-532
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    • 1999
  • This study was conducted to evaluate capability of dyeing wastewater treatment for 3 type reactors. These reactors were Packed Bed Reactor(PBR), Fluidized Bed reactor(FBR) and Moving Media Complete Mixing Activated Sludge reactor(MMCMAS). Experiments of PBR and FBR were performed by various packing ratios and organic loading rates, experiments of MMCMAS were performed by various organic loading rates. In order to obtain ${SBOD}_5$ removal efficiencies of more than 90%, the F/Mv ratios of PBR, FBR, MMCMAS were 0.11 kgBOD/kgMLVSS$\cdot$d, 0.12 kgBOD/kgMLVSS$\cdot$d, and 0.37 kgBOD/kgMLSS$\cdot$d, respectively. So MMCMAS system which has more active microorganisms showed better capability of organic removal and also stronger dynamic and shock loadings than those of PBR and FBR. In PBR and FBR, the media packing ratio of 20% showed better performance of organic matters removal effciencies than 10% and 30%, but sludge production rate at media packing ratio of 30% was relatively lower than that of 10% and 20%. When more than 90% organic matters removal efficiency was obtained, the ratios of attached biomass to total biomass at PBR, FBR, MMCMAS were 89~99%, 87~98%, and 54~80%, respectively. The ratio of attached biomass to total biomass was low in MMCMAS. This was formation of thin biofilm due to shear force between rotaing disc and water. The average sludge production rates(kgVSS/kgBODrem.) of PBR, FBR and MMCMAS were 0.20, 0.29 and 0.54, respectively.

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Thermal Fluid Mixing Behavior during Medium Break LOCA in Evaluation of Pressurized Thermal Shock

  • Jung, Jae-Won;Bang, Young-Seok;Seul, Kwang-Won;Kim, Hho-Jung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05a
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    • pp.635-640
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    • 1998
  • Thermal fluid mixing behavior during a postulated medium-size hot leg break loss of coolant accident is analyzed for the international comparative assessment study on pressurized thermal shock (PTS-ICAS) proposed by OECD-NEA. The applicability of RELAP5 code to analyze thermal fluid mixing behavior is evaluated through a simple modeling relevant to the problem constraints. Based on the calculation result, the onset of Thermal stratification is investigated using Theofanous's empirical correlation. Sensitivity calculations using a fine node model and crossflow model are also performed to evaluate the modeling capability on multi-dimensional characteristics related to thermal fluid mixing.

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THE EFFECTS OF IMPELLER CONFIGURATION ON MIXING AND HEAT TRANSFER IN A STIRRED TANK WITH A HELICAL COOLING COIL (나선형 냉각 코일이 설치된 교반기에서 임펠러 배치가 교반과 열전달에 미치는 영향)

  • Kim I.S.;Song H.-S.;Han S.P.
    • 한국전산유체공학회:학술대회논문집
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    • 2005.10a
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    • pp.55-59
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    • 2005
  • CFD analysis has been conducted to find the two stage impeller configuration which is the most suitable for a stirred tank with an internal helical cooling coil and a cooling jacket, which is frequently used in chemical industries for highly exothermic reactions ranged from low to medium viscosity. Two typical types of impellers are considered; pitched paddle impellers and Rushton turbine impellers. Interestingly, pitched paddle impellers show a good mixing performance for multi-species, whereas Rushton turbine impellers achieve a good mixing performance for multi-phases. Besides the type of an impeller, the location of an impeller is another important factor to be considered in order to accomplish an effective mixing. The best set of types and locations of two impellers is recommended based on the coefficient of variation(CoV) value and the heat removal capability obtained from CFD results. The former is a measure to quantify the degree of mixing.

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