• Title/Summary/Keyword: Mixed-size particles

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Reduction Behavior of Self-Reducing Pellets of Chromite and Si Sludge with and without Carbon

  • Jung, Woo-Gwang;Hossain, Sakib Tanvir;Kim, Jong-Ho;Chang, Young-Chul
    • Korean Journal of Materials Research
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    • v.29 no.10
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    • pp.592-602
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    • 2019
  • Feasibility is investigated for reduction of chromium ore by Si sludge with mixed silicothermic and carbothermic reaction. The reduction behavior of chromium ore using Si sludge is investigated precisely to determine the effects of carbon addition, reaction time, and reaction temperature. The pellets are dropped into the furnace after temperature stabilized. As the amount of C addition increases, the amounts of CO and $CO_2$ gas generation increase. After the dropping of the pellets, the pellets are heated and the reaction starts at about 1,573 K or higher. The pellets maintain their shape until 10 min after the drop, and then melted. As the holding time increased, the size of the reduced metal particles increased. The chromium ore is rapidly reduced by the Si sludge, and the slag penetrated into the chromium ore and reduction progressed inside. As the reduction temperature increased, the reaction initiation time is shortened and the reaction fraction of the reduction reaction increased. As the reaction temperature increased, agglomeration of reduced ferrochrome metal is promoted.

Effect of arbitrarily manipulated gap-graded granular particles on reinforcing foundation soil

  • Xin, Zhen H.;Moon, Jun H.;Kim, Li S.;Kim, Kab B.;Kim, Young U.
    • Geomechanics and Engineering
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    • v.17 no.5
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    • pp.439-444
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    • 2019
  • It is generally known that high strength soil is indicative of well-graded particle size distribution. However, there are some special cases of firm ground despite poor grade distribution, especially a specific gap-graded soil. Based on these discoveries, this study investigated the development of an additive of gap-graded soils designed to increase soil strength. This theoretical concept was used to calculate the mixed ratio required for optimal soil strength of the ground sample. The gap-graded aggregate was added according to Plato's polyhedral theory and subsequently calculated ratio and soil strength characteristics were then compared to characteristics of the original soil sample through various test results. In addition, the underground stress transfer rate was measured according to the test conditions. The test results showed that the ground settlement and stress limit thickness were reduced with the incorporation of gap-graded soil. Further field tests would confirm the reproducibility and reliability of the technology by using gap-graded soil to reinforce soft ground of a new construction site. Gap-graded soil has the potential to reduce the construction cost and time of construction compared to other reinforcing methods.

Optimal Operational Characteristics of Wastewater Treatment Using Hydrocyclone in a Sequencing Batch Reactor Process (연속회분식반응기 공정의 하이드로사이클론 도입 하수처리 최적 운전특성)

  • Kwon, Gyutae;Kim, Hyun-Gu;Ahn, Dae-Hee
    • Journal of Environmental Science International
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    • v.31 no.4
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    • pp.295-309
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    • 2022
  • The purpose of this study was to evaluate the operational characteristics of wastewater treatment using Sequencing Batch Reactor (SBR) with Aerobic Granular Sludge (AGS) separator in the pilot plant. Pilot plant experiments were conducted using SBR with AGS separator and pollution removal efficiencies were evaluated based on the operational condition and surface properties of AGS. The results of the operation on water quality of the effluent showed that the average concentration of total organic carbon, suspended solids, nitrogen, and phosphorus was 6.89 mg/L, 7.33 mg/L, 7.33 mg/L, and 0.2 mg/L, respectively. All these concentrations complied the effluent standard in Korea. The concentration of mixed liquor suspended solid (MLSS) fluctuated, but the AGS/MLSS ratio was constant at 86.5±1.3%. Although the AGS/MLSS ratio was constant, sludge volume index improved. These results suggested that the particle discharged fine sludge and increased the AGS praticle size in the AGS. Optical microscopy revealed the presence of dense AGS at the end of the operation, and particles of > 0.6 mm were found. Compared to those of belt-type AGS separator, the required area and power consumption of the hydrocyclone-type AGS separator were reduced by 27.5% and 83.8%, respectively.

Effects of Aerobic Granular Sludge Separator on the Stability of Aerobic Granular Sludge (AGS) (호기성 그래뉼 슬러지 선별 분리기가 호기성 그래뉼 슬러지의 안정성에 미치는 영향)

  • Kwon, Gyutae;Kim, Hyun-Gu;Ahn, Dae-Hee
    • Journal of Environmental Science International
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    • v.30 no.12
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    • pp.1081-1092
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    • 2021
  • In this study, the effect on the stability of Aerobic Granular Sludge (AGS) caused by an AGS separator was investigated. The AGS separator was a hydrocyclone. The main factors of the AGS separator were filter pore size (0.125~0.600 mm), conical-to-cylindrical ratio (1.5~3.0), and operating time (1~20 min). The AGS/mixed liquor suspended solid (MLSS) ratio gradually increased to 0.500 mm (AGS/MLSS: 84.3±3.0%). AGS was best separated at the conical-to-cylindrical ratio of 2.5 (AGS/MLSS: 84.7±3.3%). As the operating time increased, the AGS separation performance also tended to increase. The shortest AGS separator run time, but the highest AGS separation performance was 10 min (87.0±2.5%). AGS stability was evaluated by operating the selected AGS separator and sequencing batch reactor. The average removal efficiencies of TOC, TCODCr, SS, TN, and TP were 95.7%, 96.9%, 93.0%, 89.0%, and 96.2%, respectively, which met the effluent standards in Korea. In addition, the AGS/MLSS ratio tended to remain constant, and the sludge volume index demonstrated a tendency to decrease from 140 mL/g to 70 mL/g. During the operation, the particles of AGS in optical microscope observations gradually increased.

Cement/PVDF hollow-fiber hybrid basement membrane: Preparation, microstructure, and separation application

  • Yabin, Zhang;Xiongfei, Du;Taotao, Zhao
    • Membrane and Water Treatment
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    • v.13 no.6
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    • pp.291-301
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    • 2022
  • In this study, cement/PVDF hollow-fiber hybrid membranes were prepared via a mixed process of diffusion-induced phase separation and hydration. The presence of X-ray diffraction peaks of Ca(OH)2, an AFt phase, an AFm phase, and C-S-H phase confirmed the hydration reaction. Good hydrophilicity was obtained. The cross-sectional and surface morphologies of the hybrid membranes showed that an asymmetric pore structure was formed. Hydration products comprising parallel plates of Ca(OH)2, fibrous ettringite AFt, and granulated particles AFm were obtained gradually. For the hybrid membranes cured for different time, the pore-size distribution was similar but the porosity decreased because of blocking of the hydration products. In addition, the water flux decreased with hydration time, and carbon retention was 90% after 5 h of rejection treatment. Almost all the Zn2+ ions were adsorbed by the hybrid membrane. The above results proved that the obtained membrane could be alternative as basement membrane for separation application.

Synthesis of Bi-Sb-Te Thermoelectric Nanopowder by the Plasma Arc Discharge Process (플라즈마 아크 방전법에 의한 Bi-Sb-Te 나노 열전분말 제조)

  • Lee, Gil-Geun;Lee, Dong-Youl;Ha, Gook-Hyun
    • Journal of Powder Materials
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    • v.15 no.5
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    • pp.352-358
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    • 2008
  • The present study focused on the synthesis of a bismuth-antimony-tellurium-based thermoelectric nanopowders using plasma arc discharge process. The chemical composition, phase structure, particle size of the synthesized powders under various synthesis conditions were analyzed using XRF, XRD and SEM. The powders as synthesized were sintered by the plasma activated sintering. The thermoelectric properties of sintered body were analyzed by measuring Seebeck coefficient, specific electric resistivity and thermal conductivity. The chemical composition of the synthesized Bi-Sb-Te-based powders approached that of the raw material with an increasing DC current of the are plasma. The synthesized Bi-Sb-Te-based powder consist of a mixed phase structure of the $Bi_{0.5}Sb_{1.5}Te_{3}$, $Bi_{2}Te_{3}$ and $Sb_{2}Te_{3}$ phases. This powder has homogeneous mixing state of two different particles in an average particle size; about 100nm and about 500nm. The figure of merit of the sintered body of the synthesized 18.75 wt.%Bi-24.68 wt.%Sb-56.57 wt.%Te nanopowder showed higher value than one of the sintered body of the mechanically milled 12.64 wt.%Bi-29.47 wt.%Sb-57.89 wt.%Te powder.

Experimental Study on Soot Formation in Opposed-Flow Ethylene Diffusion Flames by Mixing DME as an Alternative Fuel (대체 연료인 DME 혼합에 의한 대향류 에틸렌 확산화염내 매연 생성에 대한 실험적 연구)

  • Yoon, Doo-Ho;Yoon, Seok-Hun;Choi, Jae-Hyuk
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.16 no.3
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    • pp.301-306
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    • 2010
  • DME(Di-Methyl Ehter, $CH_3OCH$) is currently attracting worldwide attention due to its environmentally friendly characteristics. Until now it was researched as a major alternative fuel of diesel automobile because it is a clean fuel producing low soot. Therefore, in this study, in order to investigate the effect of DME mixing on number density and size of soot particle, DME has been mixed in opposed-flow ethylene diffusion flame with the mixture ratios 5%, 14% and 30%. A laser extinction/scattering technique has been adopted to measure the volume fraction, number density, and size of soot particles. The experimental results showed that the soot concentration of mixture flames with the mixture ratios 5% and 14% produces soot more, even though that of 30% was decreased. This means that even though DME has been known to be a clean fuel for soot formation, the mixing of DME in diffusion flame of ethylene, where acetylene maintains high concentration in soot formation regions, could produce enhanced production of soot.

A Study on the Weldability and Mechanical Characteristics of Dissimilar Materials Butt Joints by Laser Assisted Friction Stir Welding (Laser-FSW Hybrid 접합기술을 적용한 이종재료(Al6061-T6/SS400) 접합부의 접합성 및 기계적 특성에 관한 연구)

  • Bang, Han-Sur;Bang, Hee-Seon;Kim, Hyun-Su;Kim, Jun-Hyung;Oh, Ik-Hyun;Ro, Chan-Seung
    • Journal of Welding and Joining
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    • v.28 no.6
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    • pp.70-75
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    • 2010
  • This study intends to investigate the weldability and mechanical characteristics of butt weld joints by LAFSW for dissimilar materials (Al6061-T6 and SS400). At optimum welding conditions, the tensile strength of dissimilar materials joints made by FSW is found to be lower than that of LAFSW. Due to the increase in plastic flow and formation of finer recrystallized grains at the TMAZ and SZ by laser preheating in LAFSW, the hardness in LAFSW appeared to be higher than that of FSW. Compared with FSW, finer grain size is observed and elongated grains in parent metal are deformed in the same direction around the nugget zone in TMAZ of Al6061-T6 by LAFSW. Whereas, at weld nugget zone, coarse grain size is appeared in LAFSW compared to FSW, which is owing to more plastic flow due to laser preheating effect. In dissimilar materials joints by LAFSW, ductile mode of fracture is found to occur at Al6061 side with fewer brittle particles. Mixed mode of cleavage area and ductile fracture is observed at SS400 side.

Separation Between Soil Particles and Magnetic Beads by Magnetic Force (자력을 이용한 토양입자와 마이크로자성체의 분리 연구)

  • So, Hyung-Suk;Shin, Hyun-Chul;Yoo, Yeong-Seok
    • Journal of the Korean Magnetics Society
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    • v.15 no.2
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    • pp.76-80
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    • 2005
  • It was evaluated whether magnetic beads able to add the functionality of environment purification can be employed in processing soil pollutants. In this study, the micro scale magnetic beads containing carboxyl groups were mixed with water and the soil $(<0.025{\cal}mm) filtered through a sieve, and then it was agitated before isolating the magnetic substances by the use of outer magnetic force. The factors considered at this step were the ratio of soil to magnetic beads, ratio of soil to water, size of the tube where the reaction occur, and intensity of the magnetic force. From the separation experiment between soil and magnetic beads, it was concluded that the magnetic beads and water quantity have an impact on the degree of separation, yet the size of the tube and magnetic force does not have a considerable effect upon that in this small-scaled experiment. Through this experiment, the reaction conditions were optimized to achieve $90\~100\%$ of separation. Therefore, it was concluded that when the functionalized magnetic beads is introduced to environmental processing, it is able to be adopted to the soil processing as well as the water processing.

Development of Ceramic Pigment using Brass Scrap (각종 황동 Scrap를 사용한 Ceramic 안료 개발)

  • Kim, Jun-Ho;Jeon, Ok-Hyun;Suh, Man-Chul;Lee, Byung-Ha
    • Journal of the Korea Safety Management & Science
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    • v.9 no.6
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    • pp.197-204
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    • 2007
  • Ceramic pigments were developed by using 4 kinds of Brass scraps. Each Brass scraps were mixed with same weight-ratio of Husk ash, and fine-ground by Rotate ring mill(RRG-120, Armstech industrial. co. Ltd, Korea) after firing at $900^{\circ}C$, $1000^{\circ}C$ and $1100^{\circ}C$. As a result, analysis of particle size of synthetic pigments by particle size analyser, they are $3{\mu}m$ as average. The resulting pigments were characterized by using XRD, FT-IR, SEM Structure of the crystals are Zn2SiO4,, and ZnO, Cu2O, CuO, and cristobalite are existed and particles' shape are plate or needle. As a result of analysis of chemical composition by XRF, synthetic pigments have high SiO2 and CuO content and have SnO2, ZnO and NiO, too. 1wt%, 3wt% and 5wt% pigments were added in each lime glaze, lime-barium glaze and lime-magnesia glaze, and fired at oxidation and reducing atmosphere to figure hue in glazes out. As a result of analysis of color, chroma and brightness by UV, colors of glazes fired at oxidation atmosphere turned into green from sky blue, and colors of glazes fired at reducing atmosphere turned into pink and red.