• Journal of the Korean Society for Precision Engineering
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• v.21 no.8
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• pp.27-33
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• 2004

The ultra-precision cutting is a key technique for the manufacture of optical components such as aluminium mirrors, electroless nickel mirror, plastic mirror in a variety of advanced science and technology applications. The paper presents experimental results of ultra-precision diamond fuming of electroless nickel materials. In general, the cutting condition such as feed rate and depth of rut, have effect on the surface roughness in ultra-precision diamond turning. To obtain an optimal cutting condition, we studied the effect of the cutting speed. the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness. So, the relationship of the surface roughness and cutting condition has been clarified. From the experimental results, the machined surface roughnesses were obtained less than 1nm rms.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.416-421
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• 2003

To obtain the surface roughness with range from l0nm to In n need a ultra-Precision machine, cutting condition and the study of materials. And n have to also consider the chip and vibration of diamond tool during processing. In this paper, the cutting conditions for getting mirror surface of aluminum alloy have been examined experimentally by using ultra-precision turning and single crystal diamond tool. In generally, the cutting conditions have effect on the surface roughness in ultra-precision turning. The result of surface roughness was measured by the ZYGO New View 200.

• Journal of the Korean institute of surface engineering
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• v.49 no.3
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• pp.231-237
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• 2016

This article reports a new chemical bath for preparing a mirror-like surface of AZ31 Mg alloy. In order to find an appropriate chemical polishing solution, four different acidic solutions of sulphuric acid, nitric acid, acetic acid and a specially designed mixture of nitric acid and acetic acid were investigated in view of the changes in surface appearance, roughness and dissolution rate of AZ31 Mg alloy. The surface scales on AZ31 Mg alloy were readily removed by all the acidic solutions, but a reflective surface was produced only by etching in the specially designed solution, and only after a specific etching time. The surface roughness increased with etching time in sulphuric acid, nitric acid, and acetic acid, but it lowered after a specific etching time in the specially designed mixture of nitric acid and acetic acid. Dissolution rate of the alloy in the specially designed mixture of nitric acid and acetic acid appeared to be more than twice than that in separate nitric acid or acetic acid. In this work, we recommend the mirror-like surface of AZ31 Mg alloy obtained by polishing for an optimum time in a mixture of nitric acid and acetic acid for following surface finishings, chemical conversion coating, electroplating, electrophoretic painting and anodizing treatment.

• The Journal of the Acoustical Society of Korea
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• v.40 no.4
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• pp.314-319
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• 2021

The measurement of the Underwater Radiated Noise (URN) for the underwater vehicle should consider both the acoustic interference due to the surface reflection and the calculation of the Closet Point of Approach (CPA). In this paper, I tried to analyze the underwater vehicle's URN using the Lloyd's mirror effect. First, the theoretical Lloyd's mirror pattern was compared with the sea trial result, and the sea trial results corresponded well with the theoretical predicted pattern. And then the CPA distance could be estimated by the Lloyd's mirror pattern. As a results, acoustic source level shows the spectral fluctuation due to the acoustic interference of the Lloyd's mirror effect.

• Journal of Conservation Science
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• v.35 no.1
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• pp.61-70
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• 2019

In this study, a scientific survey on the material of the mother-of-pearl floor mirror was conducted and conservation treatment processes were introduced. The survey results showed that the mother-of-pearl floor mirror in Daejojeon Hall of Changdeokgung is made of Dalbergia spp., and repair work seems to be done later with shorea spp. FT-IR analysis results showed that the varnishing is similar to the spectrum of lacquer. The metal wheels and metal line decorations set with mother-of-pearl were found to be made of brass based on XRF analysis, and the ingredient ratio showed that these were made in modern times. Foreign materials were stuck on the surface of the mother-of-pearl floor mirror before conservation treatment, which was in a structurally unstable condition owing to some missing submaterials. Conservation treatment was conducted on the damaged area to restore the mirror to its original appearance by using the same species of wood determined from the data obtained through the scientific survey.

• Korean Journal of Optics and Photonics
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• v.24 no.3
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• pp.111-119
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• 2013

A large aspheric mirror is a key component for large astronomical telescopes and high resolution satellite cameras. Since it is large and has an aspheric form, it is much more difficult to fabricate it compared to the similar size of spherical mirror. Especially, the opto-mechanical design and analysis is critical to reduce the deformation of mirror surface due to the external forces such as gravity or temperature change, as the mirror size is larger and lightweighting ratio is increased. The design requirements for the mirror are different depending on the particular ground and space applications because the environmental conditions are changed. In this paper, we explain the opto-mechanical design and analysis for ground and space applications that are among the most difficult to achieve among several technologies related to development of the large aspheric mirror.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.5
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• pp.435-442
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• 2017

A catadioptric optical system produces images by refraction and reflection. To improve the image quality, the shape of the secondary mirror supporters should be determined to ensure that the centering error and tilt of secondary mirror are very small, and the main mirror receives the maximum amount of light. Furthermore, random acceleration vibration has a severe effect on the optical system for observation reconnaissance. In order to obtain the best design under these circumstances, the volume of the secondary mirror supporter must be minimized while satisfying the constraints expressed in standard deviations of the centering error and tilt. It is difficult to analytically calculate the design sensitivities of the standard deviations, because they are statistically defined. Hence, after their second-order regression equations were determined using a response surface methodology, an optimal geometric design was obtained. As a result, it was found that the method proposed in this paper, which included a random vibration analysis, was effective in obtaining the optimal design for a secondary mirror supporter with robustness.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.410-415
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• 2003

Electrolytic In-process Dressing (ELID) technique for metal bonded diamond grinding wheel has been developed for mirror surface grinding of hard and brittle materials. This study process optical glass in using Electrolytic In-process Dressing. In using to main variable wheel speed (400rpm~2000rpm),feed rate (5$\mu\textrm{m}$/min~25$\mu\textrm{m}$/min),depth of cut (3$\mu\textrm{m}$~5$\mu\textrm{m}$),dressing and spray. We measured surface roughness in representative brittle materials

• Journal of the Korean Society for Precision Engineering
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• v.13 no.6
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• pp.45-51
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• 1996

Silicon wafers are required to be finished under the roughness of nanometer order for the subsequent chip fabrication processes. Recently, the finish grinding techniques have been researched for the improvement of accuracy and surface roughness simultaneously. Among them, the grinding technique using fine abrasive has been known as an easily accessible method. However, the manufacture of the fine grit grinding wheel has been very difficult because of the coherence of the grits. In this paper, the development of the ultrafine grit silica($SiO_2$) grinding wheel by the combination of the binder coating and the vacuum forming techniques is reported. And, the mechanochemical removal effects of the grinding conditions are discussed. Finally, a successful result of Ra O.4nm. Rmax 4nm in the ground surface roughness of a 6 inch silicon wafer was achieved.

• Transactions of the Korean Society of Automotive Engineers
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• v.7 no.6
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• pp.198-206
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• 1999

An automobile outside rear view mirror system has been analyzed and designed to reduce vibration with a finite element model. model analysis is conducted for the calculation of natural frequencies. harmonic analysis is utilized to estimate the displacements of the glass surface under dynamic loads. The model is verified with the vibration experiment of the parts and the assembled body. The structure of the mirror system is optimized for the robustness defined by the Taguchi concept. At first, many potential design variables are defined. Final design variables are selected based on the amount of contribution on the objective function. That is, sensitive variables are chose. The SN ratio in the Taguchi method is replaced by an objective function with the mean and the standard deviation of the quality characteristic. The defined objective function is appropriate in the structural design in that the vibration displacements are minimized while the robustness is improved.