• Title/Summary/Keyword: Minimal bending

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Biomechanical Testing of Anterior Cervical Spine Implants: Evaluation of Changes in Strength Characteristics and Metal Fatigue Resulting from Minimal Bending and Cyclic Loading

  • Kim, Sung-Bum;Bak, Koang-Hum;Cheong, Jin-Hwan;Kim, Jae-Min;Kim, Choong-Hyun;Oh, Seong-Hoon
    • Journal of Korean Neurosurgical Society
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    • v.37 no.3
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    • pp.217-222
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    • 2005
  • Objective: To achieve optimal fit of implant, it is necessary to bend the implant during spine surgery. Bending procedure may decrease stiffness of plate especially made of titanium and stainless steel. Typically titanium suffers adverse effects including early crack propagation when it is bent. We investigate whether 6 degree bending of titanium plates would decrease the stiffness after full cyclic loading by comparing with non-bending titanium plates group. Methods: Authors experimented 40 titanium alloy plates of 57mm in length, manufactured by 5 different companies. Total 40 plates were divided into two groups (20 bent plates for experimental group and 20 non-bent plates for control group). Twenty plates of experimental group were bent to 6 degree with 3-point bending technique and verified with image analyzer. Using the electron microscope, we sought for a initial crack before and after 3-point bending. Mechanical testing by means of 6000 cyclic axial-compression loading of 35N in compression with moment arm of 35mm-1.1 Nm was conducted on each plate and followed by the electron microscopic examination to detect crack or fissure on plates. Results: The stiffness was decreased after 6000 cyclic loading, but there was no statistically significant difference in stiffness between experimental and control group. There was no evidence of change in grain structure on the electron microscopic magnification. Conclusion: The titanium cervical plates can be bent to 6 degree without any crack or weakness of plate. We also assume that minimal bending may increase the resistance to fatigue fracture in cervical flexion-extension movement.

Study on Springback Characteristic of Cold Rolled Steel Sheet (자동차용 냉연 강판의 형상 동결성 연구)

  • 한수식;박기철;남재복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.17-24
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    • 1998
  • This paper deals with the springback characteristics of cold rolled sheet steel through the use of the V-bending process and U-bending one. The influence of material properties on the springback of forming processes was investigated. In the V-bending process there was an optimum bend radius for each combination of parameters which produced minimal springback. In the U-bending process the blank holder force can control the degree of springback. A high blank holding force resulted in a uniform strain distribution and reduced the level of springback.

Finite element modeling of rolled steel shapes subjected to weak axis bending

  • Saliba, Najib G.;Tawk, Issam;Gergess, Antoine N.
    • Steel and Composite Structures
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    • v.29 no.2
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    • pp.161-173
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    • 2018
  • Point bending is often used for cambering and curving structural steel girders. An analytical solution, applicable in the elasto-plastic range only, that relates applied loads to the desired curve was recently developed for inducing horizontal curves using four-point bending. This solution does not account for initial residual stresses and geometric imperfections built-in hot-rolled sections. This paper presents results from a full-scale test on a hot-rolled steel section curved using four-point bending. In parallel, a numerical analysis, accounting for both initial geometric imperfections and initial residual stresses, was carried out. The models were validated against the experimental results and a good agreement for lateral offset and for strain in the elasto-plastic and post-plastic ranges was achieved. The results show that the effect of initial residual stresses on deformation and strain is minimal. Finally, residual stresses due to cold bending calculated from the numerical analysis were assessed and a revised stress value for the service load design of the curved girder is proposed.

Effect of Bending Test Procedure on the Degradation Behavior of Critical Current in ReBCO Coated Conductor Tapes

  • Shin, H.S.;Dedicatoria, M.J.;Lee, N.J.;Oh, S.S.
    • Progress in Superconductivity and Cryogenics
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    • v.11 no.4
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    • pp.12-15
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    • 2009
  • The $I_c$ degradation behavior of critical current in differently processed YBCO and SmBCO CC tapes with IBAD template has been investigated. It has been known that the residual strain in the CC tape will influence the shape of the $I_c$-strain window; $I_c$ may show a peak value if there exist a residual strain induced in the tape during manufacturing. The difference of residual strain may be resulted from the adopted different deposition techniques. In this study, bending test of CC tapes has been done using the Goldacker bending test rig which can produce both compressive and tensile bending strain continuously or alternately to the sample. For SmBCO CC tapes, in continuous compressive bending test, $I_c$ showed a minimal increase and did not degrade up to the largest strain that can be applied using the bending rig equivalent to 1.15% based on the sample thickness. However, in the case of alternate application of compressive and tensile bending strain, $I_c$ showed a larger degradation and a lower reversible limit when compared with the case of continuous application of the bending strain. When $I_c$ started to degrade significantly at the tension side, the reversibility ended, also at the compression side which is resulted from the permanent deformation like delamination or cracks that was induced due to tensile bending strain.

On Dynamic Contact Force Measurement of the Pantograph (판토그라프의 동적 접촉력 측정에 관한 연구)

  • 백인혁;김정수;조용현;최강윤
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.780-785
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    • 2001
  • A method for accurate measurement of the contact force in the current collection system of the high-speed railway is developed. In order to measure the contact force with minimal modifications to the pantograph, strain gauges are attached to the bottom of the contact strip. An algorithm for deriving the magnitude and stagger of the contact force from the bending strain measurements is devised. For the sample pantograph, the static contact forces are measured to within ${\pm}$5 % error for the magnitude and ${\pm}$ 2cm error for the stagger. For dynamic contact force measurement, it is found that the contact strip can the regarded as a rigid body for the contact frequency of less than 15 ㎐.

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Rapid prediction of inelastic bending moments in RC beams considering cracking

  • Patel, K.A.;Chaudhary, Sandeep;Nagpal, A.K.
    • Computers and Concrete
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    • v.18 no.6
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    • pp.1113-1134
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    • 2016
  • A methodology using neural networks has been proposed for rapid prediction of inelastic bending moments in reinforced concrete continuous beams subjected to service load. The closed form expressions obtained from the trained neural networks take into account cracking in concrete at in-span and at near the internal supports and tension stiffening effect. The expressions predict the inelastic moments (considering the concrete cracking) from the elastic moments (neglecting the concrete cracking) at supports. Three separate neural networks are trained since these have been postulated to represent all the beams having any number of spans. The training, validating, and testing data sets for the neural networks are generated using an analytical-numerical procedure of analysis. The proposed expressions are verified for example beams of different number of spans and cross-section properties and the errors are found to be small. The proposed expressions, at minimal input data and computation effort, yield results that are close to FEM results. The expressions can be used in preliminary every day design as they enable a rapid prediction of inelastic moments and require a computational effort that is a fraction of that required for the available methods in literature.

A Study on the Evaluation of Mechanical Characteristics for Tailor Welded Blank Panel (TWB 판넬의 기계적특성 평가에 관한 연구)

  • Chun, Chang-Hwan;Han, Chang-Suk
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.4
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    • pp.183-190
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    • 2010
  • There are many methods to reduce the weight and the cost of the automobile body, among them, Tailor Welded Blank (TWB) is new welding method applied to body structure. It is necessary to evaluate mechanical properties of TWB structures or sheets for the application to automobile body parts. In this study, the stiffness of T-type and L-type joint structures, composite of TWB panel, which simplified two portions of side structure in automobile body were investigated. Additionally, the fatigue properties of TWB panels were obtained. Two types of welding technologies, laser and mash seam welding, were used to join mild panels with different thickness. This results are compared with conventional structures. The results are as follows: 1) The stiffness of joint structures, composite of TWB panel, is approximately 17% higher than that of conventional ones. 2) The location of welding line in TWB had a effect on the in plane bending stiffness, but not on the out of plane bending stiffness. 3) In terms of welding technology type, the mash seam welding show higher stiffness than the laser welding for in plane bending stiffness. But minimal differences in both types are revealed for out of plane bending stiffness. 4) The fatigue strength, composite of TWB panel, is lower than that of base steel. It is thought that defects in the welding zone had the action of notch in the fatigue test.

Mathematical Model and Design Optimization of Reduction Gear for Electric Agricultural Vehicle

  • Pratama, Pandu Sandi;Byun, Jae-Young;Lee, Eun-Suk;Keefe, Dimas Harris Sean;Yang, Ji-Ung;Chung, Song-Won;Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.1
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    • pp.1-9
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    • 2019
  • In electric agricultural machine the gearbox is used to increase torque and lower the output speed of the motor shaft. The gearbox consists of several shafts, helical gears and spur gears works in series. Optimization plays an important role in gear design as reducing the weight or volume of a gear set will increase its service life and improve the bearing capacity. In this paper the basic design parameters for gear like shaft diameter and face width are considered as the input variables. The bending stress and material volume is considered as the objective function. ANSYS was used to investigate the bending stress when the variable was changed. Artificial Neural Network (ANN) was used to obtain the mathematical model of the system based on the bending stress behaviour. The ANN was used since the output system is nonlinear. The Genetic Algorithm (GA) technique of optimization is used to obtain the optimized values of shaft diameter and face width on the pinion based on the ANN mathematical model and the results are compared as that obtained using the traditional method. The ANN and GA were performed using MATLAB. The simulation results were shown that the proposed algorithm was successfully calculated the value of shaft diameter and face width to obtain the minimal bending stress and material volume of the gearbox.

Study on the Optimization Design and Impact Experiment of Side Door for Impact Beam in the Vehicle Side Door (차량 측면도어 임팩트 빔의 최적설계 및 측면도어 충돌실험에 관한 연구)

  • Kim, Jae Yeol;Choi, Soon Ho
    • Tribology and Lubricants
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    • v.31 no.1
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    • pp.13-20
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    • 2015
  • The impact beam, a beam-shaped reinforcement installed horizontally between the inside and outside panels of car doors, is gaining importance as a solution to meet the regulations on side collision of vehicles. In order to minimize pelvis injury which is the biggest injury happening to the driver and passengers when a vehicle is subject to side collision, energy absorption at the door impact beam should be maximized. For the inner panel, the thrust into the inside of the vehicle must be minimized. The impact beam should be as light as possible so that the extent of pelvis injury to the driver and passenger during side collision of the vehicle is minimal. To achieve this, the weight of the impact beam, has to be optimized. In this study, we perform a design analysis with a goal to reduce the weight of the current impact design by 30% while ensuring stability, reliability, and comparison data of the impact beam for mass production. We conduct three-point bending stress experiments on conventional impact beams and analyze the results. In addition, we use a side-door collision test apparatus to test the performance of beams made of three (different materials: steel, aluminum, and composite beams).

A Finite Element Analysis based on Higher-Order Zig-Zag Shell Theory for Laminated Composites with Multiple Delamination (다중 층간 분리부가 내재된 복합재 쉘 고차 지그재그 모델의 유한요소 해석)

  • 오진호;조맹효
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.229-236
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    • 2004
  • A new three-node triangular shell element based on higher order zig-zag theory is developed for laminated composite shells with multiple delaminations. The present higher order zig-zag shell theory is described in a general curvilinear coordinate system and in general tensor notation. All the complicated curvatures of surface including twisting curvatures can be described in an exact manner in the present shell element because this element is based on geometrically exact surface representation. The displacement field of the proposed finite element includes slope of deflection. which requires continuity between element interfaces. Thus the nonconforming shape function of Specht's three-node triangular plate bending element is employed to interpolate out-of-plane displacement. The present element passes the bending and twisting patch tests in flat surface configurations. The developed element is evaluated through the buckling problems of composite cylindrical shells with multiple delaminations. Through the numerical examples it is demonstrated that the proposed shell element is efficient because it has minimal degrees of freedom per node. The accuracy of the present element is demonstrated in the prediction of buckling loads and buckling modes of shells with multiple delaminations. The present shell element should serve as a powerful tool in the prediction of buckling loads and modes of multi-layered thick laminated shell structures with arbitrary-shaped multiple delaminations.

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