• Title/Summary/Keyword: Microwave kiln

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A Study on the Optimization of Microwave System for the Preparation of Activated Carbon

  • Kim, Dong-Sik;Park, Hwa-Chun;Byeon, Kyeong-Hwa
    • Carbon letters
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    • v.3 no.4
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    • pp.205-209
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    • 2002
  • In the reaction of gas-solid phases, the microwave energy plays a role as a catalyst, because it causes friction between adjacent molecules and enables an unique characteristics of interior heating of the materials. When the dipole gases are adsorbed inside of the pore of carbon materials, the gases are decomposed by the microwave energy and reacted with the carbon atoms. Using this principle, we could make the activated carbon from coconut shell within 20 minute, and this residence time for activation is about 1/16 of rotary kiln. The BET surface area of activated carbon made by microwave is about $1,100m^2/g$ similar to conventional method of rotary kiln. In this study, the power of microwave generator was 400~1000W, and the gas for activation was steam mainly.

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Characteristic recovery of active carbon waste treated by microwave (Microwave에 의한 정수장 폐활성탄의 복원 특성)

  • Lee, Bum-Suk;Kim, Taik-Nam;Kim, Jong-Ock
    • The Journal of Engineering Research
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    • v.4 no.1
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    • pp.93-107
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    • 2002
  • The active carbon waste which was used in water purification plant was investigated for the improvement of capillary after microwave treatment. The variation of surface area was measured with the various kinds and amounts of active carbon. The water vapor as the activator was verified to improve the capillary but it reacted with the water contained in waste active carbon. In contrast to the water vapor, the $CO_2$ gas improved the surface area about 10-20 % compared to as received one. The best results was observed at the intensity of 2.75 kw microwave. The more effective recovery of active carbon waste was observed at the microwave treatment compared to the rotary kiln treatment. However, the mass production is so difficult in the microwave process.

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Measurement of High Temperature Dielectric Property at Microwave Frequency Using Cavity Perturbation Method (Cavity Perturbation Method를 이용한 마이크로파 주파수대의 고온 유전특성 측정 연구)

  • Kim, Dong-Eun;Jung, Jin-Ho;Lee, Sung-Min;Kim, Hyung-Tae
    • Journal of Powder Materials
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    • v.13 no.6 s.59
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    • pp.455-461
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    • 2006
  • High temperature dielectric constants of the various ceramic materials have been measured using cavity perturbation method. The measurements were applied to refractory, traditional and fine ceramic powder compacts from room temperature to $1200^{\circ}C$. Calibration constant in the equation suggested by Hutcheon et al., was determined from the dielectric constants of reference specimen (teflon and alumina) at room temperature. From these results, informations on the refectory materials were obtained for the microwave kiln design and understanding of the microwave heating effects of ceramics have been improved.

Microwave Drying of Persimmon Blocks for Golf Club Head (II) - Drying Curves and Temperature Distribution of Persimmon Blocks - (Golf Club Head용 감나무재의 Microwave 건조 (II) - 감나무 블럭의 건조 경과와 온도 변화 -)

  • Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.3
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    • pp.28-32
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    • 1995
  • The presteamed or prefrozen persimmon blocks of 10cm ${\times}$ 10cm ${\times}$ 15cm were air-dried at room temperature until about 30% moisture content, and then were dried in a MW oven. During drying their internal temperatures were monitored with thermo-couple probes. The presteamed and prefrozen blocks didn't show any improvement in drying rate and moisture gradient when compared with the controls. Checks appeared on the surfaces of most presteamed blocks during air-drying. It has been clearly revealed that the maximum weight, loss must, be less than 2g/min during MW drying to prevent internal checking and that MW drying reduced moisture gradients inside blocks. MW dried the persimmon blocks 440 times faster than conventional kiln.

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Microwave-Vacuum Drying of Short Roundwoods and Wood Turneries (단척 통나무와 선반가공목의 마이크로웨이브-진공 건조)

  • Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.4
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    • pp.25-32
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    • 2001
  • A microwave vacuum (MW/V) dryer was developed for drying short roundwoods, from which woodcraft souvenirs in Korean market are mostly made, and which were hardly dried without defects in a conventional kiln. It consisted of three 1.5 kW magnetrons of 2,450 MHz, a vacuum pump, a load cell of 100 kg and a cavity of $580{\times}580{\times}1,360\;mm^3$. A computer program was developed to switch on or off the magnetrons according to drying schedules, those were based on microwave injection time or the average of wood temperatures. To evaluate the new MW/V dryer the roundwood specimens of rigida pine, poplar and birch were dried. Their log diameters and lengths ranged from 125 to 25 em and from 25 to 50 cm, respectively. In spite of the presence of minor drying defects, the MW/V drying is found to be an effective method for drying short roundwoods. Wooden turneries made of red alder and ash logs were also MW/V dried from green to 4%MC without any degradation. The rates of the MW/V drying were examined for three different lengths of poplar logs.

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Drying Boards of Populus alba×P. glandulosa in Conventional, High-Temperature and Microwave-Vacuum Kilns (은사시나무 판재의 열기건조, 고온건조, 마이크로파-진공 건조)

  • Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.4
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    • pp.31-37
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    • 2003
  • Flat-sawn 32 mm-thick boards of Populus alba×P. glandulosa, one of major plantation species in this country, were dried in conventional, high-temperature and microwave-vacuum (MW/V) kilns. The average green specific gravity of the specimens used in this study was 0.349±0.074. Their average green moisture contents of heartwoods and sapwoods were around 200% and 100%, respectively. From green to oven-dry they shrunk 2.4 and 7.3% in radial and tangential directions, respectively, and there was no discrepancy between heartwoods and sapwoods. It took 65, 35 and 22 hours to dry from green to 10% moisture content in conventional, high-temperature and MW/V kilns, respectively. A colorimetry study showed that the surface color of the specimens dried in a MW/V kiln was clearer and lighter than those in other kilns.

Characteristics of Flame Retardent and Mothproof Conservation of Microwave Heated wood (마이크로파 가열 목재의 방염·방충 복합 보존처리 특성)

  • Kim, Chong-Gun;Park, Cheul-Woo;Yoon, Tae-Ho;Lim, Nam-Gi
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.3
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    • pp.234-246
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    • 2013
  • It was found that test piece heated rapidly by 3 kW microwave for 5 minutes satisfies the targeted temperature and the percentage of moisture content, and the highest rate of weight increase is obtained in case of 120 minute immersion in the mixture of phosphates and heterocyclic compounds, from the result of such analysis as: kiln drying schedule, flame retardent by flammability test, insect resistance by termites, and permeability of combined penetrant for the wood after assigning multifunctional finish by immersing conifer structural frame, which is used for the frame work of wooden house and indoor/outdoor finishing in flame retardant and insect repellent materials mixture with the remaining heat of microwave. In addition, after a test of flame retardent treated item, it was identified that every mixture of phosphates corresponds with the standards of flame retardent, and upon investigation of moritality of 7 days after putting termites, it was showed that test piece immersed in the mixture of phosphates and heterocyclic compounds has the best characteristics, showing over 96% of high moritality. From the analysis of inward permeability of combined penetrant for the wood, it was decided that excellent performance in the flame retardent and insect resistance of the wood revealed due to full penetration of combined penetrant as it was found that combined penetrant penetrated through the whole inner cells of the wood.

Effect of Drying Methods on Longitudinal Liquid Permeability of Korean Pine

  • Lee, Min-Gyoung;Lu, Jianxiong;Jiang, Jiali;Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.36 no.5
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    • pp.49-55
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    • 2008
  • This study was carried to investigate the effects of steaming and four different drying methods on the longitudinal liquid permeability of Korean pine (Pinus koraiensis Sieb.et Zucc.) board. Four drying methods were air drying, conventional kiln drying, microwave-vacuum drying and high temperature drying. Darcy equation was used for calculating the specific permeability of the small sapwood specimens taken from the treated boards while capillary rising method was used for the heartwood specimens. The sapwood specimens were extracted with water and benzene-alcohol solution to examine the mechanism of liquid flow in treated wood. No significant correlation was found between specific permeability and the number of resin canals of the sapwood specimens. Extraction decreased the differences of specific permeabilities of the sapwood specimens between the five treatment methods. The effects of extraction on the longitudinal permeability are different between five treatments. The fluid path in heartwood was observed by dynamic observation method.

Comparison of Longitudinal Liquid Permeability of Pinus koraiensis Sapwood Treated by Steaming and Various Drying Methods (증기 및 여러 가지 건조방법으로 처리된 잣나무 변재의 섬유방향 액체투과율 비교)

  • Kang, Ho-Yang;Lu, Jianxiong
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.6 s.134
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    • pp.17-24
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    • 2005
  • Korean pine (Pinus koraiensis Sieb.et Zucc.) boards of 30 mm thickness were treated by steaming and four different drying methods. Small specimens were taken from the sapwoods of the treated boards and their longitudinal liquid permeability was measured according to Darcy's law. The specimens were also extracted with alcohol and aceton solutions to examine the mechanism of liquid flow in wood. It was observed that specific permeability drastically decreases with measurement time, resulting in violation of Darcy's law. It may be due to that air bubbles formed under vacuum block flow paths in resin canals. The average specific permeabilities of non-extracted and extracted specimens are different from one treatment to another. It is supposed that the properties of residual resin in resin canals change depending on the conditions of treatments. Anatomical examination was conducted with a scanning electron microscope.

A Study on the Characteristics of Ca(OH)2 According to the Calcination Conditions of Oyster Shells and Its Application for Exterior Water Paints (굴 패각의 소성 조건에 따른 소석회의 특성과 외부용 수성 도료 적용 연구)

  • Hwang, Dae Ju;Yu, Young Hwan;Han, Chang Soo;Lee, Jong Dae
    • Korean Chemical Engineering Research
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    • v.60 no.4
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    • pp.594-605
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    • 2022
  • CaO was prepared by calcining for oyster shells using a microwave kiln. It was analyzed to Ca(OH)2 synthed on hydration reaction from prepared CaO. The synthesized Ca(OH)2 was formulated as an external water paint. Oyster shells (325 mesh, 43 ㎛) were decarbonized for (a) 950 ℃/1 hr and (b) 1,150 ℃/1 hr to prepare CaO. In the calcination condition of (a), CaO was 56.7 wt%, and in the calcination condition of (b), CaO was 100 wt%. To compare CaO by calcination of oyster shells with that of limestone, limestone (25~30 mm) was decarbonized at 950 ℃/1 hr to prepare CaO, and as a result of the analysis(XRD), it was analyzed as CaO 100 wt%. CaO was prepared under the calcining conditions of oyster shells (b) 1,150 ℃/1 hr, and Ca(OH)2 was synthesized through hydration. Hydration conditions of the prepared CaO were (a) CaO : H2O(100 g : 200 g) and (b) CaO : H2O(100 g : 400 g). As a result of the hydration reaction, it was confirmed as low reactivity. 100 wt% of Ca(OH)2 was synthesized. In particular, Ca(OH)2 synthesized under the hydration condition of (a) was analyzed in a plate shape. An external water paint was formulated with Ca(OH)2 synthesized from oyster shells as the main component. When 15 items of the external water paint standard specification (KS M 6010) were analyzed, it was confirmed that all other criteria were satisfied except for freezing stability.