• Title/Summary/Keyword: Microvoid

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Experimental Study of the Microvoids formation and Transport in the Vacuum Assisted Resin Transfer Molding Process (Vacuum Assisted Resin Transfer Molding 공정에서의 Microvoids 형성과 이동에 관한 연구)

  • Se Won Eun;Woo Il Lee
    • Composites Research
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    • v.16 no.6
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    • pp.10-15
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    • 2003
  • In RTM process, the content of microvoids can be critical due to the fact that the presence of microvoids degrades mechanical properties on the fabricated composite parts. The present paper proposes an experimental method of observation in void formation and transport. VARTM processes are performed under observation with a digital video camera and then the microvoid formation in the flow front and transport are videotaped and observed both in channels and tows. The obtained data are used in the mathematical model in order to determine the model constants. Experimental results and expected results from the mathematical model show a good agreement with each other.

A study on the identification of the weld defects and hydrogen embrittlement in heat affected zone of AISI 5160 spring steel using thermal analysis technique (열분석 방법을 이용한 AISI 5160스프링강의 용접시 Heat Affected Zone에서의 결합규명과 수소취성에 관한 연구)

  • 김민태;이재영
    • Journal of Welding and Joining
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    • v.5 no.1
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    • pp.34-41
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    • 1987
  • To explore the possible application of thermal analysis technique as a probe for finding weld defects, Hydrogen trapping phenomena in Heat Affected Zone (HAZ) of the AISI 5160 spring steel were investigated. HAZ was divided into five parts, which were used as thermal analysis specimens. Two types of trap sites were found in HAZ, ferrite/cementin interface and microvoid. The thermal analysis peak due to the ferrite/cementite interface increased its height toward the weld deposit. The thermal analysis peak due to the microvoid was the highest where the grain size was the smallest. The correspondence between the cold cracking and hydrogen trap nature is also discussed.

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Finite Element Analysis of Strip Drawing Including the Evolution of Material Damage (재료결함의 성장을 포함하는 스트립 드로잉 공정의 유한요소해석)

  • Hahm, Seung-Yeun;Lee, Yong-Shin
    • Transactions of Materials Processing
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    • v.3 no.1
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    • pp.120-132
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    • 1994
  • Strip drawing of strain-hardening, viscoplastic materials with damage is analyzed by a rigid plastic finite element method. A process model is formulated using two state variables, one for strain hardening from slip dominated plastic distortion and the other for damage from growth of microvoids. Application of the model to aluminum strip drawing is given via implementation in a consistent penalty finite element formulation. The predicted density changes as a result of void growth are compared to those from experiments reported in the literature. The effects of drawing conditions such as drawing speed and die angle on the mechanical property chages are studied.

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Dyeing Properties of PTT Fiber (2) - Effect of Solvent Treatment on Dyeing and Physical Properties of PTT Fiber - (PTT 섬유의 염색성 (2) - 용제 처리한 PTT 섬유의 염색성 및 물성 -)

  • 이두환;정동석;김호정;이문철
    • Textile Coloration and Finishing
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    • v.15 no.4
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    • pp.8-16
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    • 2003
  • Poly(trimethylene terephthalate)(PTT) fiber was pretreated with organic solvent/water solution of various compositions. The organic solvents used in this experiment were benzyl alcohol, n-buthanol, and N,N-dimethylformamide(DMF). Density of the fibers were investigated as a measure of crystallite region. The dye uptake increased in the order of pretreatment with hot water < untreated < 5% benzyl alcohol < 100% benzyl alcohol < 90% benzyl alcohol; hot water < untreated $\risingdotseq$ 5% butanol < 100% beutanol < 90% butanol; hot water $\risingdotseq$ 5% DMF < untreated < 90% DMF < 100% DMF. The dye uptake increases with increase of crystallinity. It seems likely that the recrystallization process during the pretreatment with organic solvent/water solutions leads to an increase in the microvoid and then a large increase in the dye uptake. Also the dyeing rate increased and the dyeing transition temperature decreased with the pretreatments. The results obtained are corresponds with the plasticization of the fiber structure formed during the pretreatrnent.

Fracture Resistance Characteristics of SA516-Gr.70 Steel Plate for RCS Piping Elbow and Support Skirt (원자로 냉각재배관 엘보우 및 서포트 스컷트용)

  • Son, Jong-Dong;Lim, Man-Bae
    • Journal of the Korean Society of Safety
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    • v.21 no.4 s.76
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    • pp.49-54
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    • 2006
  • The evaluation of elastic-plastic fracture characteristic was investigated in ferrite steel SA 516- Gr70 used for reactor coolant piping elbow and support skirt of pressure vessels. This paper describes the effect of temperature on J-R curve characteristic of this material. The elastic-plastic fracture mechanics parameter J is obtained with unloading compliance method. The test method were analyzed according to ASTM E 813-89 and E 1152-89. Unloading compliance $J_{IC}$ tests were performed on 1 CT specimens at varied temperatures from $25^{\circ}C$ to about $400^{\circ}C$ using a high temperature extensometer. At all temperature, valid $J_{IC}$ measurements could be made and $J_{IC}$ decreased with increasing temperature. SEM fractography schematically illustrates microvoid initiation, growth and coalescence at the tip of a preexisting crack.

HIP DIFFUSION BONDING OF INTRICATE SHAPE COMPONENTS MADE OF LIGHT ALLOYS AND STEELS

  • Guelman, A.A.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.769-775
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    • 2002
  • The results gained as part of the study on weldability of compositions from steels, aluminium, titanium alloys in various combinations including similar and dissimilar metal bonding variants with reference to solution of specific practical problems are presented in this work. It has been shown that in the case of HIP/DB carried out with direct interaction of bonding surfaces of the most dissimilar material combinations under study, formation of high-quality joints is not assured due to various reasons. That is why development of special bonding techniques was required. The bonding techniques developed and used for HIP/DB of dissimilar steels, "Steel-bronze", "Titanium-niobium"; "Titanium-steel" and other compositions under study ensured vacuum-tight microvoid-free joints strength of a which was equal to the milder parent metal, including those obtained at reduced welding pressures. Examples of new products manufactured by HIP/DB using the technologies developed are presented.

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Experimental Evaluation of Fatigue Behavior and Interlaminar Phase in the Lightweight Piezoelectric Ceramic Composite Actuator Using the Ultrasonic C-scan Inspection (초음파 C-스캔 탐상을 이용한 경량 압전세라믹 복합재료 작동기의 피로거동과 계면변화의 관계 연구)

  • Kim Cheol-Woong;Nam In-Chang;Yoon Kwang-Joon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1332-1336
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    • 2005
  • It could make the LIghtweight Piezoelectric Composite Actuator (LIPCA) damageable by the cyclic large deformation. If the progressive microvoid coalescence of LIPCA interlaminar took place, the decrease of the stiffness and the weakness of stress transmission and fiber bridging effect would make the fatigue characteristics worse suddenly. Therefore, it is required to study the variation of fatigue behavior and interlaminar condition in LIPCA under resonant frequencies. These studies such as the changeable fatigue phase and interlaminar behavior of LIPCA affected by the resonant frequencies should be carried out due to the strong anisotropy of CFRP layer. Hence, these studies are as follows. 1) The residual stresses distribution of interlaminar in LIPCA using the Classical Lamination Theory (CLT). 2) Comparative analysis of interlaminar behavior for the intact LIPCA versus LIPCA containing an artificial delamination during resonant frequency.

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대형단조에서의 미세기공 압착해석을 위한 유한요소법의 Global/Local 기법

  • 박치용;영동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.819-823
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    • 1996
  • In the large steel ingosts, void defects exhibiting microvoid shapes are inevitably formed in the V-segregation zone of the ingots during solidification. In the hot open-die forging process, material properties are improved by eliminating internal porosity. The void size is practically very small as compared with the huge large ingot. Thus, for deformation analysis of a large ingot, a massive number of elements are needed in order to describe a void surface and to uniform mesh sturcture. In the present work the Global/Local scheme has been introduced in order to reduce the computational time and to easily generate the mesh system as a void module of local mesh for obtaining the accurate solution around a void. The procedure of the global- local method consists of two steps. In the first step global analysis is carried out which seeks a reasonably good solution with a cpurse mesh system without describing a void. Then, a local analysis is performed locally with a fine mesh system under the size-criterion of a local region. The computational time has been greatly reduced. Though the work it has been shown that large ingot forging incorporation small voids can be effectively analyzed by using the proposed Global/Local scheme.

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A Study on Effects of Parameters on Beads by Plasma Arc Welding for Zircaloy-4 (Zircaloy-4의 플라즈마 아크용접에서 용접변수가 비이드형상에 미치는 영향)

  • ;;;Kim, S. S.;Yang, M. S.
    • Journal of Welding and Joining
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    • v.15 no.6
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    • pp.57-65
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    • 1997
  • A study was undertaken to determine the influence of welding variables such as shielding and plasma gases, torch standoff, travel speed and heat input, etc. on the quality of plasma arc welds in Zircaloy-4 sheet, 2mm thick. Effect of shielding gases and their flow rates on the mechanical properties of Zircaloy-4 welds by plasma arc welding were determined in terms of tensile, bardness and bend tests. The microstructure and fracture surface of Zircaloy-4 welds were investigated by optical and scanning electron microscopies. In addition, the causes of porosity and undercut in plasma arc welds of Zircaloy-4 were also investigated. Zircaloy-4 weld bead width and depth by helium shielding gas showed a wider and deeper than those by argon. It was found that Zircaloy-4 welds with shielding gas of helium did dxhibit a little smoother and uniform weld beads than those with shielding gas of argon. It was also found that the optimum gas flow rates for Zircaloy-4 welding were 0.45l/min for plasma gas with Ar and 4.5 - 6 l/min for shielding gas with He. In addition, there was no big difference in the microstructure and fracture surface of the weld metals made by either Ar shielding gas or He shielding gas.

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Long Term Reliability of Fluroelastomer (FKM) O-ring after Exposure to High Pressure Hydrogen Gas

  • Choi, Myung-Chan;Lee, Jin-Hyok;Yoon, Yu-mi;Jeon, Sang-Koo;Bae, Jong-Woo
    • Elastomers and Composites
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    • v.55 no.4
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    • pp.270-276
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    • 2020
  • The long-term durability of an FKM O-ring used as parts of a hydrogen station was investigated by exposing it to high-pressure gaseous hydrogen for 1, 3, and 7 days at room temperature. Changes in its sealing force were subsequently measured at 150℃ using intermittent compression stress relaxation (CSR). No changes in the tensile properties of FKM O-ring were observed, but its initial and overall sealing forces at 150℃ significantly decreased with increasing exposure time to hydrogen gas. Microvoid formation in the FKM O-ring upon exposure to high-pressure hydrogen was minimized over time after the ring was exposed to atmospheric pressure at room temperature, which prevented changes in its tensile properties. However, applying heat accelerated FKM O-ring oxidation, which decreased its sealing force. These results indicated that identifying changes in the sealing force of rubber materials using intermittent CSR is not sufficient for monitoring changes in mechanical properties under high-pressure hydrogen atmospheres; however, it is suitable for evaluating the long-term durability of sealing materials for hydrogen station applications under similar conditions.