• Title/Summary/Keyword: Microstructure prediction

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PREDICTION OF MICROSTRUCTURE DURING HIGH TEMPERATURE FORMING OF Ti-6Al-4V ALLOY

  • Lee Y. H.;Shin T. J.;Yeom J. T.;Park N. K.;Hong S. S.;Shim I. O.;Hwang S. M.;Lee C. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.43-46
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    • 2003
  • Prediction of final microstructures after high temperature forming of Ti-6Al-4V alloy was attempted in this study. Using two typical microstructures, i.e., equiaxed and $Widmanst\ddot{a}tten$ microstructures, compression test was carried out up to the strain level of 0.6 at various temperatures $(700\~1100^{\circ}C)$ and strain rates $(10^{-4}\~10^2/s)$. From the flow stress-strain data, parameters such as strain rate sensitivity (m) and activation energy (Q) were calculated and used to establish constitutive equations for both microstructures. Then, finite element analysis was performed to predict the final microstructure of the deformed body, which was well accorded with the experimental results.

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Prediction on Flow Stress Curves and Microstructure of 304 Stainless Steel (304 스테인리스강이 고온 유동응력곡선과 미세 조직의 예측)

  • 한형기;유연철;김성일
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.72-79
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    • 2000
  • Dynamic recrystallization (DRX), which may occur during hot deformation, is important for the microsturctural evolution of 304 stainless steel. Especially, the current interest in modelling hot rolling demands quantitative relationships among the thermomechanical process variables, such as strain, temperature, strain rate, and etc. Thus, this paper individually presents the relationships for flow stress and volume fraction of DRX as a function of processing variables using torsion tests. The hot torsion tests of 304 stainless steel were performed at the temperature range of 900~110$0^{\circ}C$ and the strain rate range of 5x10-2~5s-1 to study the high temperature softening behavior. For the exact prediction of flow stress, the equation was divided into two regions, the work hardening (WH) and dynamic recovery (DRV) region and the DRX region. Especially, The flow stress of DRX region could be expressed by using the volume fraction of DRX (XDRX). Since XDRX was consisted of the critical strain($\varepsilon$c) for initiation of dynamic recrystallization (DRX) and the strain for maximum softening rate ($\varepsilon$*), that were related with the evolution of microstructure. The calculated results predicted the flow stress and the microstructure of the alloy at any deformation conditions well.

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Prediction of microstructure during high temperature forming of Ti-6Al-4V alloy (Ti-6Al-4V 합금의 고온성형 시 미세조직 예측에 관한 연구)

  • 이유환;신태진;황상무;이종수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.57-60
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    • 2003
  • The purpose of this study is to investigate the high temperature deformation behavior of Ti-6Al-4V alloy and to predict the final microstructure under given forming conditions. Equiaxed and widmanstatten of Ti-6Al-4V alloys were prepared as initial microstructure and the compression tests were performed to obtain the flow curves at high temperatures (700∼1100$^{\circ}C$) and various strain rates (10$\^$-4/∼10$^2$/s). Form the results of compression test various parameters such as strain rate sensitivity (m) and activation energy (Q) were calculated and used to establish constitutive equations. To predict the final microstructure after forming, finite element analysis was performed considering the microstructural parameters such as the grain size and the volume fraction of second phase.

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Compressive Basic Creep Prediction in Early-Age Concrete (초기재령 콘크리트의 압축 기본크리프 예측)

  • 김성훈;송하원;변근수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.285-288
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    • 1999
  • Creep is a major parameter to represent long-term behavior of concrete structures concerning serviceability and durability. The effect of creep is recently taking account into crack resistance analysis of early-age concrete concerning durability evaluation. Since existing creep prediction models were proposed to predict creep for hardened concrete, most of them cannot consider effectively the information on microstructure formation and hydration developed in the early-age concrete. In this study, creep tests for early-age concrete made of the type I cement and the type V cement are carried out respectively and creep prediction models are evaluated for the prediction of creep behavior in early-age concrete. A creep prediction model is modified for the prediction of creep in early-age concrete and also verified by comparing prediction results with results of creep tests on early-age concrete.

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Microstructure Prediction Technology of Ni-Base Superalloy (단조용 니켈기지 초내열합금의 조직예측기술)

  • Yeom, J.T.;Kim, J.H.;Hong, J.K.;Park, N.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.89-92
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    • 2009
  • As a class of materials, Ni-base superalloys are among the most difficult metal alloys to forge together with refractory metals and cobalt-base superalloys. The mechanical properties of Ni-base superalloys depend very much on grain size and the strengthening phases, $\gamma$' ($Ni_3$(Al,Ti)-type) and $\gamma$".($Ni_3$Nb-type). Especially, the control of grain size remains as a sole means for the control of mechanical properties. The grain size and distribution changes of the wrought superalloys during hot working and heat treatment are mainly controlled by the recrystallization and grain growth behaviors. In this presentation, prediction technology of grain size through the computer-aided process design, and numerical modeling for predicting the microstructure evolution of Ni-base superalloy during hot working were introduced. Also, some case studies were dealt with actual forming processes of Ni-base superalloys.

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Prediction of Phase Transformation and Mechanical Property of Carbon Steel in Quenching based on Finite Element Analysis (유한요소해석을 이용한 탄소강의 담금질 공정에 대한 상변태 및 기계적 성질 예측)

  • Kim, D.K.;Jung, K.H.;Kang, S.H.;Im, Y.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.173-176
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    • 2009
  • A great emphasis has been placed on the design of heat treatment process to achieve desired microstructure and mechanical property of final product. In this study, finite element analysis was carried out to predict temperature, microstructure and hardness of eutectoid steel after water quenching. Convective heat transfer coefficients were determined by inverse analysis using surface temperatures measured with three different installation methods of thermocouples. Finally, the effect of convective heat transfer coefficients on the prediction of temperature history and hardness was analyzed by comparing experimental and simulation results.

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Determination of Material Parameters for Microstructure Prediction Model Based on Recystallization and Grain Growth Behaviors (재결정 및 결정립 성장거동을 기초한 조직예측 모델에 대한 변수 결정방법)

  • Yeom, J.T.;Kim, J.H.;Hong, J.K.;Park, N.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.270-273
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    • 2009
  • This work describes a method of determining material parameters included in recrystallization and grain growth models. Focus is on the recrystallization and grain growth models of Ni-Fe base superalloy, Alloy 718. High temperature compression tests at different strain, strain rate and temperature conditions were chosen to determine the material parameters of dynamic recrystallization model. The critical strain and dynamically recrystallized grain size and fraction at various process variables were quantitated with the microstructual analysis and strain-stress relationships of the compression tests. Besides, isothermal heat treatments were utilized to fit the material constants included in the grain growth model. Verification of the determined material parameters is carried out by comparing the measured data obtained from other compression tests.

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Determination of Materials Constants for Dynamic Recrystallization Prediction by Cellular Automata Modeling (CA 모델을 통한 동적재결정 예측에 있어서의 재료상수 선정)

  • Bandar, Alexander R.;Wu, Weitsu;Lee, Kyung-Hoon;Kang, Gyeong-Pil
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.288-291
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    • 2008
  • Physics based Cellular Automata model is developed and implemented into FEM code. CA model can predict microstructure evolution based on physical phenomena, such as hardening, recovery and recrystallization. This paper outlines the methodology to determine the materials constants for these different phenomena from simpler measurements.

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Development and Evaluation of Predictive Model for Microstructures and Mechanical Material Properties in Heat Affected Zone of Pressure Vessel Steel Weld (압력용기강 용접 열영향부에서의 미세조직 및 기계적 물성 예측절차 개발 및 적용성 평가)

  • Kim, Jong-Sung;Lee, Seung-Gun;Jin, Tae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2399-2408
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    • 2002
  • A prediction procedure has been developed to evaluate the microtructures and material properties of heat affected zone (HAZ) in pressure vessel steel weld, based on temperature analysis, thermodynamics calculation and reaction kinetics model. Temperature distributions in HAE are calculated by finite element method. The microstructures in HAZ are predicted by combining the temperature analysis results with the reaction kinetics model for austenite grain growth and austenite decomposition. Substituting the microstructure prediction results into the previous experimental relations, the mechanical material properties such as hardness, yielding strength and tensile strength are calculated. The prediction procedure is modified and verified by the comparison between the present results and the previous study results for the simulated HAZ in reactor pressure vessel (RPV) circurnferential weld. Finally, the microstructures and mechanical material properties are determined by applying the final procedure to real RPV circumferential weld and the local weak zone in HAZ is evaluated based on the application results.

A study on the improvement of thickness accuracy in a plate mill

  • Lee, Duk-Man
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.723-727
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    • 2003
  • In this paper, two methods are discussed for good rolling force prediction in a plate mill. One is about the development of a long and a short learning scheme using a Neural Network for normal rolling and the other is about a mathematical model improvement by considering microstructural changes for controlled rolling. The research results are implemented in a on-line system of Pohang Works in POSCO and the field tests have showed that the prediction accuracies of rolling force are highly improved.

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