• 제목/요약/키워드: Microstructure development

검색결과 655건 처리시간 0.034초

방전플라즈마소결법 적용 승온속도 변화에 따라 제조된 Fe-20Cu-1C 소결체 제조 및 특성평가 (Fabrication and Mechanical Property of Fe-20Cu-1C Compacts by SPS process with Different Heating Rate)

  • 유정한;신수식;유병록;김경식;장준호;오익현;김갑태;박현국
    • 한국분말재료학회지
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    • 제24권4호
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    • pp.302-307
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    • 2017
  • In this study, Fe-Cu-C alloy is sintered by spark plasma sintering (SPS). The sintering conditions are 60 MPa pressure with heating rates of 30, 60 and $9^{\circ}C/min$ to determine the influence of heating rate on the mechanical and microstructure properties of the sintered alloys. The microstructure and mechanical properties of the sintered Fe-Cu-C alloy is investigated by X-ray diffraction (XRD) and field-emission scanning electron microscopy (FE-SEM). The temperature of shrinkage displacement is changed at $450^{\circ}C$ with heating rates 30, 60, and $90^{\circ}C/min$. The temperature of the shrinkage displacement is finished at $650^{\circ}C$ when heating rate $30^{\circ}C/min$, at $700^{\circ}C$ when heating rate $60^{\circ}C/min$ and at $800^{\circ}C$ when heating rate $90^{\circ}C/min$. For the sintered alloy at heating rates of 30, 60, and $90^{\circ}C/min$, the apparent porosity is calculated to be 3.7%, 5.2%, and 7.7%, respectively. The hardness of the sintered alloys is investigated using Rockwell hardness measurements. The objective of this study is to investigate the densification behavior, porosity, and mechanical properties of the sintered Fe-Cu-C alloys depending on the heating rate.

자기펄스 압축성형법에 의한 다이아몬드 공구용 세그먼트 분말 성형 (Consolidation of Segment Powder for Diamond Tool by Magnetic Pulsed Compaction)

  • 윤종수;이정구;이민구;이창규;박문석;홍순직
    • 한국분말재료학회지
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    • 제15권5호
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    • pp.378-385
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    • 2008
  • This article presents the successful consolidation of the mixed Co and Diamond powders for a drilling segment by the combined application of magnetic pulsed compaction (MPC) and subsequent sintering, and their properties were analyzed. Homogeneous hardness (Hv 220) and density (97%) of sintered bulks fabricated by MPC were obtained by the new technique, where higher pressure has been employed for short period of time than that of general process. A fine microstructure and homogeneous hardness in the consolidated bulk were observed without cracks. Relatively higher drilling speed of 9.61 cm/min and life time of 6.55 m were found to the MPCed specimens, whereas the value of the specimens fabricated by general process was 11.71 cm/min and 7.96 m, respectively. A substantial improvement of mechanical properties of segment was achieved through this study.

고탄소강의 흑연화에 미치는 Ni첨가의 영향 (Effects of Ni additions on Graphitization in High carbon steel)

  • 박영구;우기도;진영철;류재화;박종현
    • 열처리공학회지
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    • 제12권1호
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    • pp.55-65
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    • 1999
  • Graphitization of cementite in high carbon steels at subcritical temperature is reported. We have studied about the effects of Ni in these steels on graphitization. The chemical compositions of the specimens were Fe-(0.54, 0.7)%-C-1.0%Si-0.1%Mn-(0.2~1.0)%Ni. After annealing at $650^{\circ}C$, $680^{\circ}C$ and $700^{\circ}C$ during various time the microstructures and hardness change were observed. In order to recover the initial hardness of high carbon steel, dissolution treatment of graphite was performed at $870^{\circ}C$. In case of 0.7%C steel, graphitization was accelerated rather 1.0%Ni addition steel than 0.2% and 0.54%Ni addition steels but the graphite is coarser. In case of 0.54%C-0.2%Ni steel, graphite particles were distributed relatively homogeniously and finely. Nickel addition promotes graphitization of these steels but makes graphite blocky.

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각종 양생조건에 따른 비스페놀 A형 에폭시수지 혼입 모르타르의 강도성상 (Strength Properties of Bisphenol A-Type Epoxy-Modified Mortars under Various Curing Conditions)

  • 김완기
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2009년도 추계 학술논문 발표대회
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    • pp.55-59
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    • 2009
  • The epoxy resin without hardener can harden by a ring-opening reaction in the presence of the alkalies produced by the hydration of cement in epoxy-modified mortars and concretes. This paper investigates the effect of curing conditions on the strength improvement of polymer-modified mortars using bisphenol A-type epoxy resin without hardener. The polymer-modified mortars using epoxy resin are prepared with various polymer-cement ratios, and subjected to ideal, water, dry and heat cures. In the heat cure, the epoxy-modified mortars are sealed or unsealed with a PVDC (polyvinylidene chloride) film. The epoxy-modified mortars are tested for flexural and compressive strengths at desired curing methods. The microstructures of the epoxy-modified mortars are also observed by scanning electron microscope. The effects of curing conditions on the strength development of the epoxy-modified mortars are examined. From the test results, the marked effectiveness of the heat cure under the PVDC film sealing against the development of the strength of the epoxy-modified mortar without the hardener is recognized. The flexural and compressive strengths of 7-day-90℃ heat-cured, PVDC film-sealed epoxy-modified mortars without hardener reach 7 to 17MPa and 24 to 44MPa respectively, and are two to three times of Unmodified mortar. Such high strength development of the epoxy-modified mortars may be achieved by the dense microstructure formation by cement hydrates and the hardening of the epoxy resin in the mortars.

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Zr-1.0Nb-xSn 합금의 부식거동에 대한 Sn첨가의 영향 (Effect of Sn Addition on Corrosion Behavior of Zr-1.0 Nb-xSn Alloy System)

  • 이명호;최병권;정용환
    • 한국재료학회지
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    • 제12권5호
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    • pp.369-374
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    • 2002
  • To investigate the corrosion behavior of Zr-1.0Nb-xSn (x=1.0, 1.5, 2.0 and 2.5wt. %)alloy system, the corrosion tests of Zr-1.0Nb-xSn alloys were carried out in steam at $400^{\circ}C$ for 125 days and in 70ppm LiOH solution at $360^{\circ}C$ for 180 days. The matrix microstructures of the test specimens were analyzed using TEM and the oxide structures on the test specimens were analyzed using XRD. It was found from the analyses that the more Sn content the alloy had, the faster it was corroded and with the increase of Sn content in the alloy the fraction of $t-ZrO_2$ to $m-ZrO_2$ was decreased. It was also found that the alloys having more Sn showed more dislocation density than those having less.

Development of High Corrosion Resistant $Mo_2NiB_2$ Boride Base Cermets for Plastic Injection Molding Machine Parts

  • Hirata, Kourou;Iwanaga, Kengo;Yamasaki, Yuji;Takagi, Ken-ichi
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.111-112
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    • 2006
  • Injection molding of corrosive super engineering plastics and engineering plastics with various fillers is conducted under severe conditions and causes corrosion and wear problems. We have developed $Mo_2NiB_2$ boride base cermets, which have excellent corrosion-and wear-resistances, and tried to apply them into plastic molding machine parts. In this paper, the effects of V substitution for Cr on the mechanical properties, corrosion resistance and microstructure of Ni-5.0B-51.0Mo-(17.5-X)Cr-XV (mass%) model cermets were investigated. Both transverse rupture strength (TRS) and hardness increased monotonically with increasing V content and reached 2.94GPa and $87.2R_A$ at 10.0%V, respectively. The improvements of TRS and hardness were attributed to microstructural refinement.

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하이드로포밍용 DP780MPa급 강판의 전기저항용접 강관 개발에 관한 연구 (A Study on the Development of Electric Resistance Welding of DP780 Grade Steel for Hydroforming Tube)

  • 박성필;권용재
    • 한국자동차공학회논문집
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    • 제23권3호
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    • pp.279-286
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    • 2015
  • To achieve lightweight design, research & development of various lightweighting technologies such as hydroforming are underway worldwide. In the case of hydroforming, application of ultra high strength steel is essential for weight reduction of the car. However, considering common high-strength carbon steel, it is not suitable to the actual hydroformed parts since the lack of formability. DP steel offers an outstanding combination of strength and formability as a result of their microstructure. DP steel has high strength and good formability but it's difficult to secure stable quality of welding section because of softening of weld section and chemical composition. Therefore, most of companies use LASER welding when making high strength tube. Electric resistance welding is excellent production method for steel tube manufacturing considering the productivity. Optimum electric resistance welding technology is needed to be developed for application of high strength hydroformed parts using DP steel. This study is comprehensive research & development from electric resistance welding to actual formabililty evaluation.

급속소결에 의한 나노구조 NiTi 합금의 제조 및 기계적 특성 (Mechanical Properties and Consolidation of Nanostructured NiTi Alloy by Rapid Sintering)

  • 김나리;고인용;조성욱;김원백;손인진
    • 대한금속재료학회지
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    • 제48권9호
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    • pp.819-824
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    • 2010
  • NiTi powders were synthesized during high energy ball milling for 10 h. Highly dense nanostructured NiTi with a relative density of up to 99% was obtained within 1 minute by high frequency induction heated sintering under a pressure of 80 MPa. The grain size, microstructure, and mechanical properties of NiTi were investigated. The grain size and hardness of TiNi are about 122 nm and $590kg/mm^2$, respectively.

니오븀이 첨가된 Zr 합금 스트립의 부식 및 기계적 특성에 대한 중간열처리 영향 (Effects of Intermediate Heat Treatment on the Corrosion and Mechanical Properties of Zr Alloy Strip Incorporating Nb)

  • 이명호;정양일;최병권;박상윤;김현길;박정용;정용환
    • 대한금속재료학회지
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    • 제47권8호
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    • pp.482-487
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    • 2009
  • In order to investigate the effects of intermediate heat treatment between cold rolling passes on the hardness and corrosion properties of a Zr alloy incorporating Nb (Zr-1.49Nb-0.38Sn-0.20Fe-0.11Cr) strip, three different intermediate heat treatment processes ($580^{\circ}C{\times}4hrs$, $600^{\circ}C{\times}2hrs$ and $620^{\circ}{\times}1hrs$) were designed based on a recrystallization map and an accumulated annealing parameter. Test samples from the different processes were investigated by a hardness test, corrosion test, and microstructure analysis and appropriate heat-treatment conditions were thereupon proposed. The sample subjected to an intermediate heat treatment of $580^{\circ}C{\times}4hrs$ was harder than that undergoing $600^{\circ}C{\times}2hrs$ and $620^{\circ}C{\times}1hr$ while the corrosion resistance of the sample that received an intermediate heat treatment of $580^{\circ}C{\times}4hrs$ was superior to that of the other specimens. Considering the trade-off of hardness and corrosion resistance, an intermediate heat treatment process of $600^{\circ}C{\times}2hrs$ is proposed to improve the manufacturing process of the alloy strip.

ADI의 미세조직과 기계적 특성에 미치는 특수열처리 및 합금원소의 영향 (Effects of Special Heat Treatments and Alloying Elements on the Microstructures and Mechanical Charateristics of ADI)

  • 김석원;한상원;이의종;박진성;우기도;김동건
    • 한국주조공학회지
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    • 제22권2호
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    • pp.69-74
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    • 2002
  • The effects of heat treatments and alloying elements on the microstructure and mechanical charaterisitics of specially austempered ADIs containing alloying elements such as Cu, Mo and Ni were investigated. To compare with the effect of conventional and normal(CN) austempering treatment, two kinds of special austempering treatments which are those with pre-quenching and pre-heating were conducted. The hardness and uniaxial fatigue tests were carried out to evaluate the mechanical charateristics. The hardness of ADI treated by CN heat cycles was higher than those of other ADIs. Cu added ADI (Cu-ADI) tempered at 400 after austenitizing exhibited the highest fatigue life cycles. While austempering after prequenching makes the austenite with high carbon stable, which resulted in transformation to highly strengthened bainites from the carbon enriched austenite phases during tempering. The high carbon enriched banites is considered to improve the fatigue strength.