• 제목/요약/키워드: Microstructure and mechanical properties

검색결과 2,018건 처리시간 0.03초

Investigation of Ball Size Effect on Microstructure and Thermoelectric Properties of p-type BiSbTe by Mechanical Alloying

  • Lwin, May Likha;Yoon, Sang-min;Madavali, Babu;Lee, Chul-Hee;Hong, Soon-Jik
    • 한국분말재료학회지
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    • 제23권2호
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    • pp.120-125
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    • 2016
  • P-type ternary $Bi_{0.5}Sb_{1.5}Te_3$ alloys are fabricated via mechanical alloying (MA) and spark plasma sintering (SPS). Different ball sizes are used in the MA process, and their effect on the microstructure; hardness, and thermoelectric properties of the p-type BiSbTe alloys are investigated. The phases of milled powders and bulks are identified using an X-ray diffraction technique. The morphology of milled powders and fracture surface of compacted samples are examined using scanning electron microscopy. The morphology, phase, and grain structures of the samples are not altered by the use of different ball sizes in the MA process. Measurements of the thermoelectric (TE) transport properties including the electrical conductivity, Seebeck coefficient, and power factor are measured at temperatures of 300-400 K for samples treated by SPS. The TE properties do not depend on the ball size used in the MA process.

미세조직 변화를 고려한 대형 배기밸브 스핀들 제조공정 해석 (A Manufacturing Process analysis of Large Exhaust Valve Spindle considering Microstructure Evolution)

  • 정호승;조종래;박희천
    • Journal of Advanced Marine Engineering and Technology
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    • 제29권8호
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    • pp.938-945
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    • 2005
  • The microstructure evolution in hot forging process is composed of dynamic recrystallization during deformation as well as grain growth during dwell time. Therefore, the control of forging parameters such as strain, strain rate. temperature and holding time is important because the microstructure change in hot working affects the mechanical properties. Modeling equations are developed to represent the flow curve. grain size. recrystallized volume fraction and grain growth phenomena by various tests. The developed modeling equations were combined with thermo-viscoplastic finite element modeling to predict the microstructure change evolution during hot forging process. The large exhaust valve spindle (head diameter of 512mm) was simulated by closed die forging with hydraulic press and cooled in air after forging. The preform was heated to each 1080 and 1150$^{\circ}C$. Numerical calculation was performed by DEFORM-2D. a commercial finite element code. Heat transfer can be coupled with the deformation analysis in a non-isothermal deformation analysis. In order to obtain the fine and homogeneous microstructure and good mechanical properties in forging. the FEM would become a useful tool in the simulation of the microstructure development. In forging, appropriate temperature, strain and strain rate and rapid cooling are required to obtain the fine grain microstructure The optimal forging temperature and effective strain range of Nimonic 80A for large exhaust valve spindle are about 1080$\∼$l120$^{\circ}C$ and 150$\∼$200$\%$.

Mechanical Properties of MWNT-Loaded Plain-Weave Glass/Epoxy Composites

  • Kim, Myung-Sub;Lee, Sang-Eui;Lee, Won-Jun;Kim, Chun-Gon
    • Advanced Composite Materials
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    • 제18권3호
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    • pp.209-219
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    • 2009
  • Carbon nanotubes (CNTs) have shown great potential for the reinforcement of polymers or fiber-reinforced composites. In this study, mechanical properties of multi-walled carbon nanotube (MWNT)-filled plain-weave glass/epoxy composites intended for use in radar absorbing structures were evaluated with regard to filler loading, microstructure, and fiber volume fraction. The plain-weave composites containing MWNTs exhibited improved matrix-dominant and interlaminar fracture-related properties, that is, compressive and interlaminar shear strength. This is attributed to strengthening of the matrix rich region and the interface between glass yarns by the MWNTs. However, tensile properties were only slightly affected by the addition of MWNTs, as they are fiber-dominant properties.

ADC12 다이캐스팅 합금의 미세조직 및 기계적 특성에 미치는 개량 원소 첨가의 영향 (Effect of Alloying Element Addition on the Microstructure and Wear Properties of Die-casting ADC12 Alloy)

  • 강연지;윤상일;김동현;이기안
    • 소성∙가공
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    • 제28권1호
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    • pp.34-42
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    • 2019
  • In this study, various alloying elements (Cr, Sr, Ca, Cd) were added to improve the mechanical properties of ADC12 fabricated by a die casting process. The effect of alloying elements on the microstructure and mechanical properties were investigated. The phase analysis results of the modified ADC12 alloy with conventional ADC12 alloy, showed the similar characteristics of Al matrix, Si phase, $CuAl_2$ phase and the Fe intermetallic phase. As a result of the microstructure observation, the secondary dendrite arm spacing (SDAS) was shown to have decreased after the addition of the alloying elements. The eutectic Si phase, which existed as flake form in the conventional ADC12 alloy, was modified finely as a fiber form in the modified ADC12 alloy. It was observed that the $CuAl_2$ phase as the strengthening phase was relatively finely distributed in the modified ADC12 alloy. The Fe intermetallic appeared as a Chinese script shaped $Al_6$ (Mn,Fe) which is detrimental to mechanical properties in conventional ADC12 alloy. On the other hand, in the modified ADC12 alloy, polyhedral ${\alpha}-Al_{15}Si_2$ $(Fe,Mn,Cr)_3$ was observed. The tensile properties were improved in the modified ADC12 alloy. The yield strength and tensile strength increased by 12.4% and 10.0%, respectively, in the modified ADC12 alloy, and the elongation was also seen to have been increased. As a result of the pin on disk wear test, the wear resistance properties were also improved by up to about 7% in the modified ADC12 alloy. It is noted that the wear deformation microstructures were also observed, and it was found that the fine eutectic Si and strengthening phases greatly improved abrasion resistance.

FSW에 의한 무산소동 접합부의 조직 및 기계적 성질 (Microstructures and Mechanical Properties of Friction Stir Welds of Oxygen Free Copper)

  • 박화순;이병우
    • Journal of Welding and Joining
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    • 제23권1호
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    • pp.77-85
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    • 2005
  • The structures and mechanical properties of friction stirred welds of oxygen free copper(OFC) sheet were investigated. Defect-free welds were obtained in a relatively wide range of the welding conditions from 1000 to 2000 rpm, and welding speed from 500 to 2000 mm/min. The microstructure of the stirred zone(SZ) showed recrystallized grains, and the gram size varied largely with the welding conditions. The SZ hardness values including those of all the optimum welding conditions were slightly lower than that of the base metal, and increased with decreasing heat input. The tensile strength of the all-SZ increased with increasing the hardness values. The Hall-Fetch relationship was confirmed between the yield strength of the all-52 and the recrystallized grain size of the SZ.

열간 단조에 의한 고탄소강의 미세조직 변화가 기계적 성질에 미치는 영향 (Effect of Microstructure Change on the Mechanical Properties in Hot-Forged Ultra High Carbon Steel)

  • 강창룡;권민기;김창호
    • 대한금속재료학회지
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    • 제50권3호
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    • pp.212-217
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    • 2012
  • This study was carried out to investigate the effect of the hot forging ratio on the microstructure and mechanical properties of ultra high carbon steel. The microstructure of ultra high carbon steel with 1.5%wt.C consisted of a proeutectoid cementite network and acicular microstructure in pearlite matrix. With increasing hot forging ratio, the volume and thickness of the network and acicular proeutectoid cementite decreased. Lamella spacing and the thickness of eutectoid cementite decreased with increasing hot forging raito, and were broken up into particle shapes, which then became spheroidized. When the forging ratio was over 65%, the network and acicula shape of the as-cast state disappeared. With increasing hot forging ratio, hardness, tensile strength, elongation and impact value were not changed up to 50%, and then rapidly increased with the increase of the forging ratio.

철계 복합 분말로 제조된 오버레이 용접층의 미세조직 및 특성 (Microstructure and Characterization of Overlay Welding Layer using Fe-based Composite Powders)

  • 민홍;이종재;이진규
    • 한국분말재료학회지
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    • 제26권3호
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    • pp.214-219
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    • 2019
  • In this study, the microstructure and characterization of an overlay welding layer using Fe-based composite powders are reported. The effects of the number of passes and composition of powders on the microstructure and mechanical properties are investigated in detail. The welding wire and powders are deposited twice on a stainless-steel rod using a laser overlay welding process. The microstructure and structural characterization are performed by scanning electron microscopy and X-ray diffraction. The mechanical properties of the first and second overlay layers are analyzed through the micro-Vickers-hardness tester and abrasion wear tester. In the second overlay layer, the hardness and specific wear are approximately 840 Hv and $2.0{\times}10^{-5}mm^3/Nm$, respectively. It is suggested that the increase of the volume fractions of $(Cr,Fe)_7C_3$ and NbC phases in the second welding layer enhances the hardness and wear resistance.

간접 용탕단조법에 의하여 제조한 $SiC_p/6061$ Al 복합재료의 조직과 기계적 성질 (Microstructure and Mechanical Properties of $SiC_p/6061$ Al Composites Fabricated by Indirect Squeeze Casting)

  • 서영호;강충길
    • 한국주조공학회지
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    • 제18권4호
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    • pp.373-382
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    • 1998
  • Particulate reinforced aluminum alloys produced by indirect squeeze casting are difficult to shape by cutting or milling. Therefore near net shape forming of complex shapes is of high economic and technical interest. The complex shape products of $SiC_p/6061$ Al composites are fabricated by the melt-stirring and indirect squeeze casting process. The mold temperatures are $200^{\circ}C$ and $300^{\circ}C$ and applied pressures are 70, 100, and 130 MPa. The volume fractions of the reinforcements are in the range of 5 vol% to 15 vol%. The reinforcement dispersion state are observed using on optical microscope. By employing observed results systematically a correlation is demonstrated among the microstructure, particles behavior, mechanical properties and processing parameters for an optimum melt-stirring(compocasting) and indirect squeeze casting process of MMCs. A procedure to establish the optimum squeeze casting of Al-MMCs is proposed.

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가스분사 분말로부터 고온 압출된 Al-Ni-Mm-(Cu, Fe)합금들의 미세구조 및 기계적 성질 (Microstructure and Mechanical Properties of Al-Ni-Mm-(Cu, Fe) Alloys Hot-Extruded from Gas-Atomized Powders)

  • 김혜성
    • 한국재료학회지
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    • 제16권2호
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    • pp.137-143
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    • 2006
  • The effects of Cu and Fe additions on the thermal stability, microstructure and mechanical properties of $Al_{85}-Ni_{8.5}-Mm_{6.5},\;Al_{84}-Ni_{8.5}-Mm_{6.5}Cu_1,\;Al_{84}-Ni_{8.5}-M_{m6.5}Fe_1$ alloys, manufactured by gas atomization, degassing and hot-extrusion were investigated. Gas atomization, with a wide super-cooled liquid region, allowed the alloy powders to exhibit varying microstructure depending primarily on the powder size and composition. Al hotextruded alloys consisted of homogeneously-distributed fine-grained fcc-Al matrix and intermetallic compounds. A substitution of 1 at.% Al by Cu increased the thermal stability of the amorphous phase and produced alloy microstructure with smaller fcc-Al grains. On the other hand, the same substitution of 1 at.% Al by Fe decreased the stability of the amorphous phase and produced larger fcc-Al grains. The formation of intermetallic compounds such as $Al_3Ni,\;Al_{11}Ce_3\;and\;Al_{11}La_3$ was suppressed by the addition of Cu or Fe. Among the three alloys examined, the highest Vickers hardness and compressive strength were obtained for $Al_{84}-Ni_{8.5}-M_{m6.5}Cu_1$ alloy, and related to the finest fcc-Al grain size attained from increased thermal stability with Cu addition.

Microstructure and Mechanical Properties of AA6061/AA5052/AA1050 Alloy Fabricated by Cold Roll-Bonding and Subsequently Annealed

  • Seong-Hee Lee;Sang-Hyeon Jo;Jae-Yeol Jeon
    • 한국재료학회지
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    • 제33권11호
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    • pp.439-446
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    • 2023
  • Changes in the microstructure and mechanical properties of as-roll-bonded AA6061/AA5052/AA1050 three-layered sheet with increasing annealing temperature were investigated in detail. The commercial AA6061, AA5052 and AA1050 sheets with 2 mm thickness were roll-bonded by multi-pass rolling at ambient temperature. The roll-bonded Al sheets were then annealed for 1 h at various temperatures from 200 to 400 ℃. The specimens annealed up to 250 ℃ showed a typical deformation structure where the grains are elongated in the rolling direction in all regions. However, after annealing at 300 ℃, while AA6061 and AA1050 regions still retained the deformation structure, but AA5052 region changed into complete recrystallization. For all the annealed materials, the fraction of high angle grain boundaries was lower than that of low angle grain boundaries. In addition, while the rolling texture of the {110}<112> and {123}<634> components strongly developed in the AA6061 and AA1050 regions, in the AA5052 region the recrystallization texture of the {100}<001> component developed. After annealing at 350 ℃ the recrystallization texture developed in all regions. The as-rolled material exhibited a relatively high tensile strength of 282 MPa and elongation of 18 %. However, the tensile strength decreased and the elongation increased gradually with the increase in annealing temperature. The changes in mechanical properties with increasing annealing temperature were compared with those of other three-layered Al sheets fabricated in previous studies.