• 제목/요약/키워드: Microstructure and mechanical properties

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쌍롤 박판 주조법으로 제조한 Ag-27.5%Cu-20.5%Zn-2.5%Mn-0.5%Ni 브레이징 합금의 미세조직 및 기계적 특성 (Microstructure and Mechanical Properties of Ag-27.5%Cu-20.5%Zn-2.5%Mn-0.5%Ni Brazing Alloy Manufactured by Twin Roll Strip Casting)

  • 김성준;강원국;김문철;김용찬;이기안
    • 대한금속재료학회지
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    • 제47권10호
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    • pp.605-612
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    • 2009
  • The suitability of twin roll strip casting for Ag-27.5%Cu-20.5%Zn-2.5%Mn-0.5%Ni brazing alloy (known as HS-49D) was examined in the present work and the mechanical properties and microstructure of the strip were also investigated. The effect of annealing heat treatment on the properties was also studied. The new manufacturing process has applications in the production of the brazing alloy. XRD and microstructural analyses of the Ag-27.5%Cu-20.5%Zn-2.5%Mn-0.5%Ni strip revealed a eutectic microstructure of an Ag-rich matrix (FCC) and a Cu-rich phase (FCC) regardless of heat treatment. The results of mechanical tests showed tensile strength of 434 MPa and 80% elongation for the twin roll casted strip. Tensile results showed decreasing strengths and increasing elongation with annealing heat treatment. Microstructural evolution and fractography were also investigated and related to the mechanical properties.

Al$_2$O$_3$/t-ZrO$_2$ 입자복합체의 미세구조 및 기계적 성질 (Microstructure and Mechanical Properties of $Al_2$O$_3$/t-ZrO$_2$ Particulate Composites)

  • 심동훈;이윤복;김영우;오기동;박홍채
    • 한국세라믹학회지
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    • 제36권7호
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    • pp.734-741
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    • 1999
  • Al2O3와 t-ZrO2 분말의 압분체를 공기중 150$0^{\circ}C$ 및 1$600^{\circ}C$에서 2시간 소결하여 제조된 입자복합체의 미세구조와 기계적 성질을 조사하였다. 소수의 미세한 구상의 ZrO2입자는 Al2O3의 입내에 존재하였으나 대분분은 입계에 존재하여 Al2O3의 입계를 고정시키는 것이 가능하였고, 따라서 Al2O3의 입성장을 둔화시켰다. 소결할 동안 입계 ZrO2 입자의 조대회는 응집된 ZrO2 입자내에서의 입계의 소멸과 Al2P3 입계의 이동에 의해서 끌어 당겨진 ZrO2 입자의 합체(coalescence)에 의해서 일어날 수 있었다. ZrO2의 첨가에 의한 Al2O3의 기계적 성질의 변화는 기지상인 Al2O3의 미세구조와 분산된 ZrO2 입자의 크기와 구조에 의존하였다.

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0.27% C-1.0% Si-1.5% Mn 강의 미세조직과 기계적성질에 미치는 Cr의 영향 (Effect of Cr on Mechanical Properties and Microstructure in 0.27% C-1.0% Si-1.5% Mn Steel)

  • 정우창
    • 열처리공학회지
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    • 제29권4호
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    • pp.181-189
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    • 2016
  • The variation in microstructure and mechanical properties during heat treatment was examined in a series of 0.27% C-1.0% Si-1.5% Mn steels with chromium contents in the range of 0 to 1.0 wt%. It was found that chromium decreased the martensite packet size through the austenite grain refinement and increased tensile strength in the as-quenched steel, about 70 MPa per 1.0 wt%. The 0.27% C-1.0% Si-1.5% Mn-1.0% Cr steel showed tensile strength of 1700 MPa in the as-quenched steel. The 0.27% C-1.0% Si-1.5% Mn-1.0% Cr steel revealed a full martensitic structure after air cooling from $900^{\circ}C$ to room temperature, showing air hardening characteristics. Tempering at $150^{\circ}C$ slightly decreased the tensile strength and increased elongation, which is in a good agreement with impact toughness result.

동적 응답 특성을 활용한 미세구조의 물성 분포에 대한 예측 (The Expectation for Material Properties of Microstructure by Application of Dynamic Response Characteristics)

  • 이정익;여문수
    • 한국산학기술학회논문지
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    • 제9권3호
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    • pp.580-586
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    • 2008
  • 본 연구는 재료 특성에 있어 미세구조의 연속성을 예측한 것이다. 예측은 미세구조에서 사용되는 제작 재료의 동적 응답 분포를 측정해서 만들어졌다. 분포되는 재료 특성들이 미세구조의 기계적 성능을 평가하는데 사용될 때, 미세구조에 대한 컴퓨터 시뮬레이션과 실험결과의 차이를 줄일 수 있고 신뢰성 설계가 이루어질 수 있다.

세라믹 용융코어의 미세조직과 기계적 특성 (Evaluation of Microstructure and Mechanical Property of a Novel Ceramic Salt Core)

  • 이준호;이덕영
    • 한국주조공학회지
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    • 제28권4호
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    • pp.166-169
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    • 2008
  • This study deals about the development of fusible core with low melting temperature by addition of ceramic particles. A new concept of salt core was introduced to produce an integrated casting part having a complicated inner shape or requiring under-cut in high pressure die casting or squeeze casting process. The mechanical properties of fusible core were improved due to the addition of ceramic particles which helped to produce fine microstructure. The new technology for the preparation of new fusible core materials which possess high compression strength was established. Addition of ceramics particles increased the mechanical properties of fusible core materials. There was an increasing relationship between percentage of ceramic particles and mechanical strength was existed up to 60%.

패각 잔골재를 활용한 3D 프린팅 자원순환 콘크리트의 역학적 성능 평가 (Mechanical Properties Evaluation of 3D Printing Recycled Concrete utilizing Wasted Shell Aggregate)

  • 서지우;박주현;한동석
    • 한국전산구조공학회논문집
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    • 제37권1호
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    • pp.33-40
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    • 2024
  • 해양폐기물 중 하나인 패각의 발생량은 매년 증가하고 있으나, 대부분이 해안 근처에 야적되거나 방치되어 환경적·사회적으로 문제가 되고 있다. 천연 골재 부존량 감소에 따른 골재 대체재로서 패각이 사용된다면 재료 수송에 따른 물류비용을 효과적으로 감축시킬 수 있어 자원 재활용을 활성화할 수 있다. 본 연구에서는 3D 콘크리트 프린팅 기술을 활용한 해양 구조물의 건설 재료로서 패각 잔골재의 사용 가능성을 분석하였다. 패각을 활용한 3D 프린팅 콘크리트는 패각 잔골재와 시멘트 풀 계면 등의 공극 요인으로 일반 콘크리트 대비 낮은 강도를 가지기 때문에 역학적 성능 평가를 위한 미세구조 특성 분석이 요구된다. 유동성, 출력성 및 적층성을 고려하여 3D 프린팅 콘크리트의 배합을 선정하였으며, 패각 잔골재를 활용한 3D 프린팅 콘크리트 시편의 물성과 미세구조를 분석하였다. 시편의 물성을 평가하기 위해 3D 프린터로 압축강도와 부착강도 시편을 제작하였고 강도 시험을 진행하였다. 미세구조를 분석하기 위해 고해상도 이미지를 얻을 수 있는 SEM 촬영을 수행하였으며, 히스토그램 기반 상 분리 방법을 적용하여 공극을 분리하였다. 패각 잔골재 종류에 따른 공극률을 확인하고 확률함수를 활용하여 공극 분포 특성을 정량화하였으며, 패각 잔골재의 종류에 따른 시편의 역학적 물성과 미세구조 특성 간의 상관관계를 확인하였다.

Mechanical and wear properties of Cu-Al-Ni-Fe-Sn-based alloy

  • Okayasu, Mitsuhiro;Izuka, Daiki;Ninomiya, Yushi;Manabe, Yuki;Shiraishi, Tetsuro
    • Advances in materials Research
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    • 제2권4호
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    • pp.221-235
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    • 2013
  • To obtain bronze with good mechanical properties and high wear resistance, a new bronze (CADZ) is proposed on the basis of various fundamental information. The CADZ consists of the elements Al10.5, Fe4.2, Sn3.7 and Ni3.1, and its design is based on Cu-Al10.5 alloy. The Cu-10.5%Al is very hard and brittle. To obtain the high material ductility of the Cu-10.5%Al alloy, an attempt was made to add a few percent of Sn. Moreover, to make high strength of the Cu alloy, microstructure with small grains was created by the proper amount of Fe and Ni (Fe/Ni = 0.89). The mechanical properties of the CADZ sample have been examined experimentally, and those were compared with commercial bronzes. The tensile strength and wear resistance of CADZ are higher than those for commercial bronzes. Although the ductility of CADZ is the lower level, the strain to failure of CADZ is about 2.0~5.0% higher than that for the Cu-Al10.5 alloy. Details of the microstructural effects on the mechanical properties in the CADZ sample were further discussed using various experimental results.

압출공정을 이용한 Cu 계 비정질 합금의 미세조직제어 (Microstructure Control of Cu base amorphous Alloys by Extrusion)

  • 김택수;이진규
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.236-240
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    • 2007
  • In order to control the microstructure of amorphous/crystalline composites, gas atomized $Cu_{54}Ni_{6}Zr_{22}Ti_{18}$ metallic glass powders wrapped in a crystalline brass were extruded repeatedly. The size of microstructure in the resultant composites was varied depending on the pass of extrusion as well as on the area reduction ratio. The microstructure could be estimated using an equation of $r_n=r_{n-1}/R^{1/2}$, where R is reduction ratio and $r_n$ is the resultant radius of the extruded bar after n pass. Theory of microstructural refinement as well as the relationship between the resultant microstructures and mechanical properties was discussed.

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열처리에 따른 다공성 알루미늄 합금 재료의 미세구조와 기계적 성질 변화 (Evolution of Microstructure and Mechanical Properties of Porous Al Alloy Under Various Heat Treatment)

  • 류관무;권영재;김준규;조원승;조남희;황진명;유연철
    • 소성∙가공
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    • 제12권6호
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    • pp.588-596
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    • 2003
  • The relationships between evolution of microstructure and mechanical properties of porous Al-3Si-2Mg-2Cu alloy after the foaming and various heat treating were investigated. The foamed alloy having various densities were manufactured by powder compact foaming and heat treated. Then compression test was performed with deformation rate of 0.5/s. The ultimate compression strength was not changed after solution heat treatment but the flow curve after ultimate strength showed very smooth and uniform plateau region. This change of flow curve means that the deformation mechanism is altered from brittle fracture to ductile deformation and the energy absorption property of Al foam is dramatically improved. The improvement of energy absorption without any detriment of mechanical properties is due to that the very brittle precipitation like Al-Cu and Al-Mg was uniformly dissolved in Al matrix after solution heat treatment. And various mechanical properties of Al alloy porous material were improved by 40% with aging of $200^{\circ}C$ and 50min. These improvements are ascribe to the various fine precipitates like $\Omega$ and $\theta$'.

Effect of Si Addition on Microstructure, Mechanical Properties and Thermal Conductivity of the Extruded Al 6013 Alloy Systems

  • Yoo, Hyo-Sang;Kim, Yong-Ho;Lee, Byoung-Kwon;Ko, Eun-Chan;Son, Hyeon-Taek
    • 한국재료학회지
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    • 제32권10호
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    • pp.403-407
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    • 2022
  • This research investigated the effect of Si addition on the microstructure, mechanical properties, electric and thermal conductivity of as-extruded Al 6013 alloys. As the content of Si increased, the area fraction of the second phase increased. As the Si content increased, the average grain size decreased remarkably, from 182 (no Si addition) to 142 (1.5Si), 78 (3.0Si) and 77 ㎛ (4.5Si) due to dynamic recrystallization by the dispersed second particles in the aluminum matrix during the hot extrusion. As the Si content increased, the yield strength and ultimate tensile strength increased. The maximum values of yield strength and ultimate tensile strength were 224 MPa and 103 MPa for the 6013-4.5Si alloy. As the amount of Si added increased, the electrical and thermal conductivity decreased. The electrical and thermal conductivity of the Al6013-4.5Si alloy were 44.0 % IACS and 165.0 W/mK, respectively. The addition of Si to Al 6013 alloy had a significant effect on its thermal conductivity and mechanical properties.