• Title/Summary/Keyword: Micro-soldering

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Laser Micro Soldering and Soldering Factors (레이저 마이크로 솔더링과 솔더링 인자)

  • Hwang, Seung Jun;Hwang, Sung Vin;Jung, Jae Pil
    • Journal of the Microelectronics and Packaging Society
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    • v.27 no.3
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    • pp.1-8
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    • 2020
  • In this paper, the principles, characteristics and recent studies of the laser micro soldering are reviewed. The factors which influence laser micro welding and soldering are also included. Laser soldering is a non-contact process that transfers energy to solder joint by a precisely controlled laser beam. In recent electronics industry, the demands for laser soldering are increasing due to bonding for complex circuits and local heating in micro-joint. In laser soldering, there are several important factors like laser absorption, laser power, laser scanning speed, and etc, which affect laser solderability. The laser absorption ratio depends on materials, and each material has different absorption or reflectivity for the laser beam, which requires fine adjustment of the laser beam. Laser types and operating conditions are also important factors for laser soldering performance, and these are also reviewed.

Laser Micro-Joining and Soldering (레이저 마이크로 접합 및 솔더링)

  • Hwang, Seung Jun;Kang, Hye Jun;Kim, Jeng O;Jung, Jae Pil
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.3
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    • pp.7-13
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    • 2019
  • In this paper, the principles, types and characteristics of the laser and laser soldering are introduced. Laser soldering methods for electronics, metals, semiconductors are also presented. Laser soldering is a non-contact process that transfers energy to solder joint by a precisely controlled beam. Demands for laser soldering are increasing due to bonding for complex circuits and local heating in micro joint. Laser absorption ratio depends on materials, and each material has different absorption or reflectivity of the laser beam, which requires fine adjustment of the laser beam. Laser types and operating conditions are also important factors for laser soldering performance. In this paper, the performance of Nd:YAG laser soldering is compared to the hot blast reflow. Meanwhile, a diode laser gives different wavelength and smaller parts with high performance, but it has various reliability issues such as heat loss, high power, and cooling technology. These issues need to be improved in the future, and further studies for laser micro-joining and soldering are required.

Recent Research Trend in Laser-Soldering Process

  • Kim, Hwan Tae;Kil, Sang Cheol;Hwang, Woon Suk
    • Corrosion Science and Technology
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    • v.8 no.5
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    • pp.184-187
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    • 2009
  • The trend of the microjoining technology by the laser-soldering process has been reviewed. Among the production technologies, joining technology plays an important role in the fabrication of electronic components. This has led to an increasing attention towards the use of modern microjoining technology such as micro-resistance spot joining, micro-soldering, micro-friction stir joining and laser-soldering, etc. This review covers the recent technical trends of laser-soldering collected from the COMPENDEX DB analysis of published papers, research subject and research institutes.

Micro Soldering Process and Its Reliability (Micro Soldering의 프로세스와 그 신뢰성)

  • 신영의
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.14-23
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    • 1995
  • Micro soldering 기술의 응용은 주로 전자제품에 이용되며, 특히 컴퓨터 정보 통신 기기의 집합.접속 기술의 중추적인 역할을 하고 있다. 아울러 이 분야는 일본, 미국이 선구적인 역할을 하고 있으며, 예를 들어 일본 전자산업의 1994년도 생산액이 앤 고의 열쇠에 불구하고 민생용.산업용 전자기기 및 전자 부품의 3부분에서 약 .yen.30조(250조원)에 달한 것으로 보면 그 규모 및 중요성을 알 수 있다. 이것은 기본 적으로 반도체의 집적도가 높아진것(LSI.rarw.VLSI.rarw.ULSI)과 아울러 소자를 접합 접속시키는 기술이 확보되었기 때문에 이루어진 결과라고 말할 수 있다. 따라서 본 기술 해설에서는 접합.접속 기술의 하나인 Micro soldering의 각종 프로세스 중에서 도 특히 기본이 되는 리플로우 프로세스(reflow process)를 중심으로 기술하였으며 아울러 신뢰성의 제반사항에 관하여 간략하게 기술하였다.

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Research on Laser Soldering of Micro Solder-balls (마이크로 솔더볼의 레이저 솔더링에 관한 연구)

  • Kang H.S.;Suh J.;Lee J.H.;Kim J.O.;Shin H.W.;Kim D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.661-662
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    • 2006
  • This research is on a laser soldering using the micro solder-balls used in flip chip packaging process. A laser source used in laser soldering is Nd:YAG laser(250W and 60W). Solder-balls of 100, 300, $500{\mu}m$ size are used in experiments. The laser head to deliver a laser beam and the nozzle to transfer solder-balls are manufactured to bump solder-balls. After soldering solder-balls the shear test is carried out to determine the wetting at the interface between the surface and a solder-balls With the results of solder bumping tests a laminated molding is accomplished for manufacturing the three dimensional molding.

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Characteristic Improvement by using micro-step driver of 5 Phase step motor in soldering machine (5상 스텝모터의 미세스텝 구동방식에 의한 솔더링 머신의 성능향상)

  • 지대영;안호균;박승규;최중경;박환기
    • Proceedings of the KIPE Conference
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    • 1997.07a
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    • pp.318-321
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    • 1997
  • This paper is about improving characteristic of plant by using micro-step driver method in 5 phase step motor for satisfying the condition of low oscillation and high accuracy in soldering machine. We choose open loop control method for minimizing hardware system and use one chip microprocessor, power MOSFET nd some device to realize accurate micro-step driver system.

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CHARATERISTIC IMPROVEMENT OF 5 PHASE STEP MOTOR BY USING MICRO-STEP DRIVER IN X-Y AXIS SOLDERING MACHINE

  • Park, Chul-Soon;Kim, Sung-Hoon;Ahn, Ho-Kyun;Park, Seung-Kyu
    • Proceedings of the KIPE Conference
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    • 1998.10a
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    • pp.97-100
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    • 1998
  • In this paper, micro step driving method is used for the high performance motion control and low vibration and low noise in an X-Y axis soldering machine for factory automation. The improvement of the electrical and mechanical driving characteristic of a stepping motor is achieved by applying microstep driver.

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Micro joining using electron beam welding system (전자빔 용접장치를 이용한 미세접합)

  • Seo Jeong;Lee Je Hun;Kim Jeong O;Gang Hui Sin
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.79-81
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    • 2004
  • In this study EB(Electron Beam) welder was modified to apply Ef welder to micro-joining for soldering and micro-brazing. The power and beam current of EB welder is 6kW, 100mA(60kV) and the minimum current was 1mA. The minimum current of EB welder was modified to decrease the amount of beam current to 0.0lmA and the monitoring system to observe materials was made up. The system is developed including teaching function for generating patterns. The control system and CAD/CAM software for EB direct writing was developed and the deflection beam was controlled without moving workpieces. the possibility of applying EB welder to micro-joining for soldering and brazing was studied through this experiments.

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A Study on The Solderability of Micro-BGA of Sn-3.5Ag-0.7Cu (Sn-3.5Ag-0.7Cu Micro-BCA의 Soldering성 연구)

  • ;;;;Kozo Jujimoto
    • Journal of the Microelectronics and Packaging Society
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    • v.7 no.3
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    • pp.55-61
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    • 2000
  • Sn-37Pb and Sn-3.5Ag-0.7Cu solder balls of 0.3 mm diameter were reflow soldered with the variation of soldering peak temperature and conveyer speed of reflow machine. The peak temperatures far soldering were changed in the range of 220~$240^{\circ}C$ for Sn-37Pb and 230~$260^{\circ}C$ for Sn-3.5Ag-0.7Cu. As the results of experiments, optimum soldering condition for Sn-37Pb was $230^{\circ}C$ of soldering temp., 0.7~0.8 m/min of conveyer speed. The optimum condition for the Sn-3.5Ag-0.7Cu was $250^{\circ}C$ and 0.6 m/min. The maximum shear strength for the soldered joints of Sn-37Pb was 555 gf and of Sn-3.5Ag-0.7Cu was 617 gf. Thickness of the intermetallic compound Cu6Sn5 on the soldered interface was 1.13~1.45 $\mu\textrm{m}$ for Sn-37Pb and 2.5~4.3 $\mu\textrm{m}$ for Sn-3.5Ag-0.7Cu.

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Effects of Fe, Mn Contents on the Al Alloys and STD61 Steel Die Soldering (Al 합금과 STD61강의 소착에 미치는 첨가원소 Fe, Mn의 영향)

  • Kim, Yu-Mi;Hong, Sung-Kil;Choi, Se-Weon;Kim, Young-Chan;Kang, Chang-Seog
    • Korean Journal of Materials Research
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    • v.22 no.4
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    • pp.169-173
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    • 2012
  • Recently, various attempts to produce a heat sink made of Al 6xxx alloys have been carried out using die-casting. In order to apply die-casting, the Al alloys should be verified for die-soldering ability with die steel. It is generally well known that both Fe and Mn contents have effects on decreasing die soldering, especially with aluminum alloys containing substantial amounts of Si. However, die soldering has not been widely studied for the low Si aluminum (1.0~2.0wt%) alloys. Therefore, in this study, an investigation was performed to consider how the soldering phenomena were affected by Fe and Mn contents in low Si aluminum alloys. Each aluminum alloy was melted and held at $680^{\circ}C$. Then, STD61 substrate was dipped for 2 hr in the melt. The specimens, which were air cooled, were observed using a scanning electron microscope and were line analyzed by an electron probe micro analyzer. The SEM results of the dipping soldering test showed an Al-Fe inter-metallic layer in the microstructure. With increasing Fe content up to 0.35%, the Al-Fe inter-metallic layer became thicker. In Al-1.0%Si alloy, the additional content of Mn also increased the thickness of the inter-metallic layer compared to that in the alloy without Mn. In addition, EPMA analysis showed that Al-Fe inter-metallic compounds such as $Al_2Fe$, $Al_3Fe$, and $Al_5Fe_2$ formed in the die soldering layers.