• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.873-877
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• 2005

The burr of micro drilling and micro cutting on thin metal film is a major obstacle to mass production for micro PCB boards in micro technologies of personal computing and telecom explosion. As the burr affects on the assembling process, it is necessary to study continuously on control or elimination of the burr. In order to get higher valued products, it is also needed to competitive techniques with the high resolution. In this paper, we studied experimentally the burr generation that when it is processed on the copper foil by laser in micro-hole machining. Unlike mechanical machining the burr produced on substrate is a resultants of melt and re-solidification of a melten metal which was heated and treated by laser. And higher laser energy increases the size of burr. Therefor in micro-drilling with laser, it is difficult to reduce the effects of burr for very thin metal sheets. We investigated the stale of the burr and analyzed the laser ablation Cu micro machining with respect to laser intensity and processing time.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.702-705
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• 2005

Burr is an undesirable projection as result of plastic deformation. Burr minimization and effective deburring process are required strongly to reduce the cost of the parts. In doing these efforts, the precise burr measurement must be provided for the efficient process. For this purpose the conoscopic holography sensors are selected before. However, it has been very difficult to measure micro burrs less than $10{\mu}m$ due to their tiny and sharp geometries as well as the effect of ambient vibration during scanning. A new micro burr measurement system using high precision. Conoprobe sensor and XY table can measure the micro burrs which is less than $10{\mu}m$. Experiments were carried out showing that micro burr around $10{\mu}m$ was successfully measured and analyzed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1780-1783
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• 2003

Burrs formed in micro drilling with Ø 1.0 and 0.5 are observed. The changes of burr geometry are compared when feed rate and velocity changes. Characteristics of burr formation in 4 different workpiece materials are analyzed. The coefficient of burr geometry, CB is introduced to classify burrs according to burr height and burr types. Finally control charts are produced using the coefficient of burr geometry and burr types in each workpiece material. Data base is constructed to be used for burr expert system.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.3 s.96
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• pp.47-52
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• 1999

Theoretical and experimental studies on burr formation and deburring in many manufacturing processes have been actively pursued. Though micro-drilling has become more important in the production of precision parts such as PCB, air bearing, camera and nozzle, most studies on drilling burr formation have focused on the conventional drilling process. This paper describes burr formation process and the effect of cutting conditions such as spindle speed, feedrate and drilling depth per one step on burr formation in drilling A6061 with drills of diameter 1.0mm and 0.6mm. Experimental results showed that burr with cap were formed at relatively low feedrates, while petal burrs with several large burr fragments were formed at high feedrates. Burr height appeared to increase at the hight feedrates and lower spindle speeds. The effect of final cutting depth on burr height was negligible.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.11
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• pp.71-78
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• 2003

The exit burrs in the micro-drilling of precision miniature holes are of interest, especially for ductile materials. As burrs from this process can be difficult to remove, it is important to acquire the way of predicting burr types as well as optimal cutting conditions which minimize the burrs. In this paper, an artificial neural network was used for the prediction of burr formation in micro-drilling. First, the influence of cutting conditions including cutting speed, feed and drill diameter on the exit burr characteristics, such as burr size and type, were observed and analyzed. Then. the burr types were classified by using the influential experimental data as input parameters to the neural nets.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.3
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• pp.14-20
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• 2002

Recently, miniaturization and mass production are the main trends in manufacturing fields. Therefore, ultraprecision machining and MEMS technology have been taken more 7md more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from duo parts to micro products, such as PDP md IT components, in precision products manufacturing. However, decreasing of burr is significant problem in making smooth and precise parts in micro endmilling. This paper shows removal characteristics of burr generated by micro endmilling process. This results satisfies micro endmilling for micro barrier ribs of heights is $50{\mu}m$, $100{\mu}m$, $200{\mu}m$, $300{\mu}m$, and observation from of burr. Additionally, it is necessary to understand the formation mechanism of burr of micro barrier ribs to iud proper decreasing method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.987-992
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• 1997

Burrs always come out with the machining of ducterial with small size. Though the size of burrs is small, burrs dominate deterioration of the accuracy of the micro grooves. So the burr generation model especially side burr generation model was investigated to predict the size of the burrs at the given cutting conditions. The side shear plane is introduced to build the burr generation model and the width of side shear plane nomalized with cutting depth is defined with the shear angle. From the theoretical observation, the width of side shear plane can vary up 40% of the cutting depth. To determine the size of burr and stiffness, single groovings were carried out and it was found that there exist a critical depth of cut that the size or stiffness of the burr vary.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.407-410
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• 2002

Triangulation method, conoscopic holography method and interferometry method are analyzed for effective measurement of micro burr geometry, which is formed in micro drilling. To select proper sensor, cylinder with 0.5mm diameter is measured and the result shows that conoscopic holography method is effective for measuring highly inclined surface. Burr with 1.0mm height and 30$\mu\textrm{m}$ height are measured by all methods. The conoscopic holography method is probed to be most proper method for measuring micro burr. A Program for 3D display of measured burr is developed.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.5
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• pp.578-584
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• 2011

In mechanical cutting process, burr was generated at workpiece by cutting tool generally. It is working disturbance during manufacturing process. Besides burr was taken shape relatively large size more micro scale machining than macro scale machining. Many researches have been studied to remove micro burr(de-burring), because it was negative effect for accuracy of machining shape. However, micro de-burring was constrained by burr height, micro feature and so on. In this paper, experimental research was carried out to compare de-burring characteristics of $Al_2O_3$ abrasive and polymer.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.8
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• pp.65-72
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• 2004

For the burrs formed in machining are irregular and very sharp in shape, it is usually very difficult to measure burr accurately. It was proved that micro burr geometry can be measured imprecision by the Conoprobe sensor using conoscopic holography method. We developed 3D burr measurement system using this sensor. The system is composed of Conoprobe sensor, XY table, controller and 3D measurement program. Some measurements using the developed system are conducted for the burrs formed in micro drilling and piercing. Specific software fur burr measurement includes several function, calculation of burr volume, average burr height. Burs formed on a curved surface were compensated and measured successfully using the basic surface compensation function.