• Title/Summary/Keyword: Micro-blade

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A Study on Structural Design and Test of 500W Class Micro Scale Composite Wind Turbine Blade (초소형 풍력터빈 복합재 블레이드 구조 설계에 관한 연구)

  • Gong, Chang-Deok;Kim, Ju-Il
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.190-193
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    • 2005
  • The purpose of the present study is to design a 500W-class micro scale composite wind turbine blade. The blade airfoil of FFA-W3-211 was selected to meet Korean weather condition. The skin-spar-f Dam sandwich type structure was adopted for improving buckling and vibration damping characteristics. The design loads were determined at wind speed of 25m/s. and the structural analysis was performed to confirm safety and stability from strength. buckling and natural frequency using the finite element code. NISA II [6]. The prototype was manufactured using the hand-lay up method and it was experimently tested using the sand bag loading method. In order to evaluate the design results. it was compared with experimental results. According to comparison results. the estimated results such as compressible stress. max tip deflection natural frequency and buckling load factor were well agreed with the experimental results.

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Micro-replication quality of Fresnel Lens in UV micro-replication process (프레넬 렌즈 UV 미세복제 공정에서의 전사특성에 관한 연구)

  • Lim J.;Lee N.;Kim S.;Kang S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.79-82
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    • 2005
  • Fresnel lens has number of applications in the optical systems because of its advantages. It is nearly flat lens that has small weight. It is conventionally used in lighthouse beacons, condensing unit of overhead projector and etc. Recently, demands of small size optical systems such as display units, information storage systems, optical detecting units had increased. Conventional manufacturing process of high quality Fresnel lens is direct machining. But it is not suitable for mass production because of high cost and long cycle time. Replication process is more suitable for mass production. But the Fresnel lens has number of sharp blade shape prism. In the replication process, this blade shape causes defects that can affect optical efficiency. In this study, replication process of blade shape pattern that has maximum height of $280{\mu}m$, aspect ratio 1.4 for Fresnel lens application.

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Study for the Increase of Micro Regenerative Pump Head

  • Horiguchi, Hironori;Wakiya, Keisuke;Tsujimoto, Yoshinobu;Sakagami, Masaaki;Tanaka, Shigeo
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.3
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    • pp.189-196
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    • 2009
  • The effect of inlet and outlet blade angles on a micro regenerative pump head was examined in experiments. The pump head was little increased by changing the blade angles compared with the original pump with the inlet and outlet blade angles of 0 degree. The effect of the axial clearance between the impeller and the casing on the pump head was also examined. The head was increased largely by decreasing the axial clearance. The computation of the internal flow was performed to clarify the cause of the increase of the pump head due to the decrease of the clearance. The local flow rate in the casing decreased as the leakage flow rate through the axial clearance decreased due to the decrease of the clearance. It was found that the larger head in the smaller clearance was just caused by the smaller local flow rate in the casing. In the case of the smaller clearance, the smaller local flow rate caused the smaller circumferential velocity near the front and rear sides of the impeller. This caused the increase of the angular momentum in the casing and the head.

Experimental Study of Micro hydropower with Vortex Generation at Lower Head Water (저낙차에서 와류발생부를 구비한 마이크로 소수력에 관한 실험 연구)

  • Choi, In-Ho;Kim, Jong-Woo;Chung, Gi-Soo
    • Journal of Wetlands Research
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    • v.22 no.2
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    • pp.121-129
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    • 2020
  • This paper described a laboratory investigation of micro hydropower at lower head water in a free vortex flow. The vortex height, turbine rotation and torque for straight blade with inner curved edge, twisted blade and curved blade were investigated at the flow rate of 0.0069 ㎥/s in the inlet channel. The results showed that the optimum vortex strength occurred within the range of the diameter of basin to the outlet diameter ratios of 0.17~18.5. The power output and efficiency of straight blade were higher as compared to other blades. The highest amount of generated energy was 12.33 W, the torque was 0.91 N·m and the highest efficiency by considering effective head was 29.5 %, whereas the highest efficiency by considering vortex height was 80.5 % at the rotational speed of 132 rpm. The water vortex velocity of straight blade was about 2.8 times larger than the mean velocity in the inlet channel.

A Study on Failure Analysis of Low Pressure Turbine Blade Subject to Fatigue Load (피로하중을 받은 저압 터빈 블레이드의 파손해석에 관한 연구)

  • 홍순혁;이동우;조석수;주원식
    • Journal of Welding and Joining
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    • v.19 no.3
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    • pp.298-304
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    • 2001
  • Turbine blade is subject to force of three types ; the torsional force by torsional mount, the centrifugal force by the rotation of rotor and the cyclic bending force by steam pressure. The cyclic bending force was a main factor on fatigue strength. SEM fractography in root of turbine blade showed micro-clack width was not dependent on stress intensity factor range. Especially, fatigue did not exist on SEM photograph in root of turbine blade. To clear out the fracture mechanism of turbine blade, nanofractography was needed on 3-dimensional crack initiation and crack growth with high magnification. Fatigue striation partially existed on AFM photograph in root of turbine blade. Therefore, to find a fracture mechanism of the torsion-mounted blade in nuclear power plant, the relation between stress intensity factor range and surface roughness measured by AFM was estimated, and then the load amplitude ΔP applied to turbine blade was predicted exactly by root mean square roughness.

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The Finite Element Analysis for a Micro Turbine Fabricated by LIGA-like Process (LIGA-like 공정으로 제작된 마이크로 터빈의 유한 요소 해석)

  • Oh, J.;Choi, B.;Kim, N.
    • Journal of Sensor Science and Technology
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    • v.9 no.5
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    • pp.380-388
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    • 2000
  • The finite element analysis of a micro turbine was made to investigate safety margin of its operating condition for the high aspect ratio nickel micro turbine blades fabricated by conventional LIGA-like method. From our study, we found that the fabricated turbine could not exceed its yield strength even if the pressure difference between inlet and outlet of turbine blade was about 44kPa, and the correlation of friction coefficient and the maximum stress, caused by contact friction between outer diameter of shaft and inner diameter of turbine blade, was somewhat reciprocal. The maximum stress was decreased with the increasing contact friction, when turbine blade was in its state of rotation. By the results of our study, we conclude that it is possible to fabricate metal micro turbine more easily han surface micromachining technology and to operate with no risk of metal structure's damage, which is caused by yield strength, if the operating condition with the design of micro turbine itself are optimized. It is useful to adopt other applications which have the contact problems between a moving part and the fixed one in micro structures.

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Evaluation of Machining Characteristics of the Micro Grooving for the Mold of PDP Barrier Rib (PDP 격벽 금형 미세 홈 가공 특성 평가)

  • 이은상;김남훈;이득우;김남경;김덕환
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.4
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    • pp.23-28
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    • 2003
  • This paper describes the machining characteristics of a developed micro grooving machine. Experiments have been conducted on the various grooving condition such as spindle revolution speed, feed rate and depth of groove. V and U-shaped blade tool and STD11 workpiece was used in this study. To evaluate the developed micro grooving machine, AE signal obtained from each experimental condition was analyzed, and cutting stability was compared with the surface state. As a result this study presented the process to optimize grooving condition and possibility of application of AE technique in groove machining.

A Numerical Analysis and Experiment for Micro-Fans (축류 마이크로 홴의 전산해석 및 성능시험)

  • Cho, Jin-Soo;Pyun, Tae-Kyoon;Park, Wang-Sik;Chun, Chang-Kun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.7
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    • pp.895-906
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    • 2000
  • A three dimensional linear frequency-domain lifting surface panel method was used for the aerodynamic analysis of axial flow type micro-fans. As proven by the duct modeling, the tip clearance of the micro-fans tested is large enough to ignore the calculated effect of the duct system. As the numerical results and experimental data agreed well in the operating point region, the method was applicable in the parametric studies to determine the design parameters of axial flow fans. Experiments on micro-fans were carried out based on KS B 6311. The newly designed micro-fan showed improvements in both static pressure rise and volumetric flow rate compared to the existing fans at a given operating condition. No detection of surging and the smooth characteristic curve proved the improvement in performance. To reduce the fan noise in the fan design, it was necessary to make use of the frequency spectrum analysis data. Measurement of sound pressure level for micro-fans was conducted based on KS B 6361 and KS A 0705. The peak - which occurs at blade passage frequency and its higher harmonics due to the fan noise - was not detected. This justifies the design methodology of the blade.

Blade Shape Optimization of Wind Turbines Using Genetic Algorithms and Pattern Search Method (유전자 알고리즘 및 패턴 서치 방법을 이용한 풍력 터빈 블레이드의 형상 최적화)

  • Yi, Jin-Hak;Sale, Danny
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.6A
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    • pp.369-378
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    • 2012
  • In this study, direct-search based optimization methods are applied for blade shape optimization of wind turbines and the optimization performances of several methods including conventional genetic algorithm, micro genetic algorithm and pattern search method are compared to propose a more efficient method. For this purpose, the currently available version of HARP_Opt (Horizontal Axis Rotor Performance Optimizer) code is enhanced to rationally evaluate the annual energy production value according to control strategies and to optimize the blade shape using pattern search method as well as genetic algorithm. The enhanced HARP_Opt code is applied to obtain the optimal turbine blade shape for 1MW class wind turbines. The results from pattern search method are compared with the results from conventional genetic algorithm and also micro genetic algorithm and it is found that the pattern search method has a better performance in achieving higher annual energy production and consistent optimal shapes and the micro genetic algorithm is better for reducing the calculation time.

Effect Analysis of Relative Position of Blade on Performance of Micro Gravitational Vortex Turbine in Free Water Surface (자유수면에서 마이크로 중력식 와류 수차 성능에 블레이드의 상대위치 변화가 미치는 영향 분석)

  • Choi, In-Ho;Kim, Jong-Woo;Chung, Gi-Soo
    • Journal of Wetlands Research
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    • v.24 no.3
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    • pp.196-203
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    • 2022
  • This paper contributed to the understanding of the effect of the blade relative position on performance of micro gravitational vortex turbine in free water surface. In a constant vortex flow, the rotation, voltage and current of micro vortex water turbine were measured according to the position change of the blade installed at the relative vortex height (y/hv) ranging from 0 to 0.778 below the free water surface. The flow rate ranged from 0.0063 to 0.00662 m3/s. The results of the experiments showed that relative positions of the blade affected the performance of vortex water turbine because the distributions of incoming flow velocity and turbulence intensity were changed. The highest amount of the energy generated by the vortex water turbine occurred in the relative vortex height ranging from 0.111 to 0.222. The output power at the relative vortex height of 0.111 was about 2.4 times larger than the relative vortex height of 0.588 below the free water surface.