• Title/Summary/Keyword: Micro-bearing

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Drilled Hole Variation of Air Bearing Spindle for PCB according to RUNOUT (PCB드릴링용 공기베어링 스핀들의 런아웃(RunOut)에 따른 가공 홀의 형상변화)

  • Bae M.I.;Kim S.J.;Kim H.C.;Kim K.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1555-1558
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    • 2005
  • In this study, we measured cylindricity and Runout of the air bearing spindle, and tested PCB(printed circuit boards) drilling with 0.4mm micro drill at 90,000rpm and 110,000rpm in order to obtain drilling hole error. Results are as follows; The air bearing spindle's Runout was not so high within $10\mu{m}$ from 20,000rpm to 80,000rpm but it grew after 80,000rpm. Drilling hole size error was 9% at 80,000rpm and 12% at 110,000rpm because of spindle's Run out. Drilled hole shape falsified more 110,000rpm than 90,000rpm.

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Measurement of Dynamic Coefficients of Air Foil Bearing for High Speed Rotor by Using Impact Test (임팩트 테스트를 이용한 초고속 회전체용 공기 포일 베어링의 동특성 계수 측정)

  • Park, Cheol-Hoon;Choi, Sang-Kyu;Ham, Sang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.1
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    • pp.5-10
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    • 2011
  • MTG(Micro turbine generator) operating at 400,000 rpm is under development and the impact test rig to measure the dynamic stiffness and damping coefficient of air foil bearing for high speed rotor is presented in this study. The stiffness and damping coefficient of air foil bearing depending on the rotational speed can be measured easily and effectively by using the simple configuration of impact test rig which is composed of air gun, gap sensors and high speed motor. The estimation results of stiffness and dampling coefficient using least square estimation method is presented as well.

Development of a High Precision Press for Micro-Stamping (미세 박판 스탬핑을 위한 초정밀 프레스 개발)

  • Kim K. H.;Jeon S. Y.;Lee J. K.;Oh S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.225-230
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    • 2001
  • Hydrostatic bearings have been applied to high precision machine tools and instruments due to their high stiffness, high damping and excellent guided motion straightness. In this paper, we present a procedure for design and test of a high precision press with linear hydrostatic bearings. For a hydrostatic bearing set designed manufactured, measurements were made for the motion straightness, repeatability and bearing stiffness. They are found to be 1.36${\mu}m$/100mm, 0.19${\mu}m$/100mm and 1,261N/${\mu}m$ respectively. With some experience with the hydrostatic bearing, design aspects of the precision press is discussed.

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Reinforcement for Bearing Capacity of PRD Steel Pile at Mudstone Area (이암지역에 근입된 PRD강관말뚝의 지지력 보강)

  • Kong, Jin-Young;Kang, Hee-Jin;Chun, Byung-Sik
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1760-1769
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    • 2007
  • The cut slope sliding which has been frequently encountered in Pohang area has been reported due to the rapid reduction of shear strength in mudstone after being exposed to the air. Mudstone has characteristics that it has high enough strength and stiffness in a dry condition, but the strength and stiffness decrease in a wet condition with groundwater infiltration. The case study in this paper shows that mudstone which had enough strength in a boring stage has lost the strength after installing PRD steel pipe pile inducing an insufficient bearing capacity, which has been ascertained by the static load test. Test construction has been performed to investigate the most favorable method for increasing a pile bearing capacity in mudstone with various methods such as MSG (Micro Silica Grouting) around the tip and side of a pile, the perimeter grouting combined with Micro pile reinforcement, and concrete filling after tip reinforcing grouting. From the test construction, MSG has been turned out to be the most favorable method for increasing a pile bearing capacity in mudstone, which has been confirmed by the static load test.

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Effect of hybrid fibers on flexural performance of reinforced SCC symmetric inclination beams

  • Zhang, Cong;Li, Zhihua;Ding, Yining
    • Computers and Concrete
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    • v.22 no.2
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    • pp.209-220
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    • 2018
  • In order to evaluate the effect of hybrid fibers on the flexural performance of tunnel segment at room temperature, twelve reinforced self-consolidating concrete (SCC) symmetric inclination beams containing steel fiber, macro polypropylene fiber, micro polypropylene fiber, and their hybridizations were studied under combined loading of flexure and axial compression. The results indicate that the addition of mono steel fiber and hybrid fibers can enhance the ultimate bearing capacity and cracking behavior of tested beams. These improvements can be further enhanced along with increasing the content of steel fiber and macro PP fiber, but reduced with the increase of the reinforcement ratio of beams. The hybrid effect of steel fiber and macro PP fiber was the most obvious. However, the addition of micro PP fibers led to a degradation to the flexural performance of reinforced beams at room temperature. Meanwhile, the hybrid use of steel fiber and micro polypropylene fiber didn't present an obvious improvement to SCC beams. Compared to micro polypropylene fiber, the macro polypropylene fiber plays a more prominent role on affecting the structural behavior of SCC beams. A calculation method for ultimate bearing capacity of flexural SCC symmetric inclination beams at room temperature by taking appropriate effect of hybrid fibers into consideration was proposed. The prediction results using the proposed model are compared with the experimental data in this study and other literature. The results indicate that the proposed model can estimate the ultimate bearing capacity of SCC symmetric inclination beams containing hybrid fibers subjected to combined action of flexure and axial compression at room temperature.

Profile Measurements of Micro-aspheric Surfaces Using an Air-bearing Stylus with a Microprobe

  • Shibuya, Atsushi;Gao, Wei;Yoshikawa, Yasuo;Ju, Bing-Feng;Kiyono, Satoshi
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.2
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    • pp.26-31
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    • 2007
  • A novel scanning probe measurement system was developed to enable precise profile measurements of microaspheric surfaces. An air-bearing stylus with a microprobe was used to perform the surface profile scanning. The new system worked in a contact mode and had the capability of measuring micro-aspheric surfaces with large tilt angles and complex profiles. Due to limitations resulting from the contact mode, such as possible damage caused by the contact force and lateral resolution restrictions from the curvature of the probe tip, several system improvements were implemented. An air bearing was used to suspend the shaft of the probe to reduce the contact force, enabling fine adjustments of the contact force by changing the air pressure. The movement of the shaft was measured by a linear encoder with a scale attached to the actual shaft to avoid Abbe errors. A $50-{\mu}m-diameter$ glass sphere was bonded to the tip of the probe to improve the lateral resolution of the system. The maximum contact force of the probe was 10 mN. The shaft was capable of holding the probe continuously if the contact force was less than 40 mN, and the resolution of the probe could be as high as 10 nm, The performance of the new scanning probe measurement system was verified by experimental data.

Study on the Electromagnetic Excitation System for the Measurement of Dynamic Coefficients of Air Foil Bearing for High Speed Rotor (초고속 회전체용 공기 포일 베어링의 동특성 계수 측정을 위한 전자석 가진장치에 관한 연구)

  • Park, Cheol-Hoon;Choi, Sang-Kyu;Ham, Sang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.3
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    • pp.18-25
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    • 2013
  • Recently the requirement of long-term mobile energy source for mobile robot or small-sized unmanned vehicle is highly increased, and the micro turbine generator(MTG) which is known to have high energy and power density is under development. MTG is designed to have air foil bearing and high speed rotor of which operating speed is 400,000rpm. In the development stage of high speed rotor and bearing, stability analysis for the full operational speed range is essential and the dynamic coefficients such as stiffness and damping coefficients of bearing depending on the rotational speed are required for that. Although perturbation method is usually used to identify the dynamic coefficients, it's not easy to give the perturbation to the high speed rotating rotor. In this study, we present the dynamic coefficients measurement system for air foil bearing which consists of electromagnets, gap sensors, high speed motor and controller. This measurement system can exert the sine sweep force to the rotor-bearing, measure the displacement of rotor and get FRF(Frequency response function) of rotor-bearing. The least square estimation method is applied to identify the dynamic coefficients of bearing from the measured frequency response at the different rpm and the identified dynamic coefficients for the wide rotational speed range are presented.

Actuating Characteristics of Electrostatic Micro-motors

  • Kim, Young-Cheol;Kim, Byung-Ok
    • 연구논문집
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    • s.33
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    • pp.53-65
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    • 2003
  • Electrostatic micro-motors can be divided into three classes: (i) salient type side drive motor, (ii) radial gap type wobble motor, (iii) axial gap type wobble motor. The working mechanism, torque evaluation, fabrication, and operational characteristics of each micro motors are compared. It is proved that axial gap type wobble motor has the bigger generating torque than that of the other type. The gear ratio of wobble motors increases the driving torque at the cost of a decreasing angular speed and decreases the friction because of the rolling motion instead of sliding at the bearing. Techniques for characterizing micro-motors performance are presented.

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Quantitative NDE Thermography for Fault Diagnosis of Ball Bearings with Micro-Foreign Substances (미세 이물질이 혼입된 볼베어링의 고장 진단을 위한 정량화 열화상에 관한 비파괴평가 연구)

  • Hong, Dongpyo;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.4
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    • pp.305-310
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    • 2014
  • In this study, a non-destructive evaluation (NDE) mothod is proposed for ball bearings contaminated with micro foreign substances, which were inserted into a ball bearing to create a defective specimen. The non-contact quantitative infrared thermographic technique was applied for NDE condition monitoring. Passive thermographic experiments were conducted to perform early fault diagnosis, for bearings operated at optimized torque status under a dynamic load condition. The temperature profiles for normal and defective specimens were quantitatively compared, and the thermographic data analyzed. Based on the NDE results, the temperature characteristics and abnormal fault detection of the ball bearing were quantitatively analyzed according to the rise in temperature.