• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2001년도 춘계학술대회 논문집
• /
• pp.221-224
• /
• 2001

The dynamic characteristics of a hydraulic press for micro-stamping are investigated by Finite Element Analysis. This machine requires high precision in producing milli-structure of electric products such as TFT-LCD back-up light reflector. First, the modal analysis of the parts and the assembly of the hydraulic press is performed. Then, the sensitivity analysis is carried out. The results show that the bearing stiffness and the base mounting stiffness affect the specific mode shapes.

• Tribology and Lubricants
• /
• 제24권6호
• /
• pp.368-373
• /
• 2008

This paper will investigate the friction characteristics of a 100m Hexagonal Array, Micro-scale Dimple Pattern, on bearing steel. These characteristics are researched by utilizing a pin-on-disk wear test machine, under various test conditions. The reduction of friction is a necessary requirement for the improved efficiency of this machine. As the speed increases, there is a decrease in the effect of the dimple of friction characteristic, with substantially little change to density. Conversely, as the load increases, the dimple pattern grows larger, resulting in a difference in the texture of these two components. At a dimple density of 10% the friction characteristic is easily demonstrated, with a consistent change in both speed and load.

• KSTLE International Journal
• /
• 제6권2호
• /
• pp.51-57
• /
• 2005

Surface texturing of tribological applications is an attractive technology of engineered surface. Therefore, reduction of friction is considered to be necessary for improved efficiency of machines. The current study investigated the potential of textured micro-scale grooves on bearing steel flat mated with pin-on-disk. We discuss reducing friction due to the influence of sliding direction at surface pattern. We can indicate lubrication mechanism as a Stribeck curve, which has a relationship between the friction coefficient and a dimensionless parameter for the lubrication condition. It was found that the friction coefficient was changed by the surface pattern and sliding direction, even when surface pattern was the same. It was thus verified that micro-scale grooves could affect the friction reduction considerably under mixed and hydrodynamic lubrication conditions. The lubrication regime influences the friction coefficient induced by the sliding direction of groove pattern. The friction coefficient depends on a combination of resistance force and hydrodynamic.

• 한국정밀공학회지
• /
• 제16권3호통권96호
• /
• pp.47-52
• /
• 1999

Theoretical and experimental studies on burr formation and deburring in many manufacturing processes have been actively pursued. Though micro-drilling has become more important in the production of precision parts such as PCB, air bearing, camera and nozzle, most studies on drilling burr formation have focused on the conventional drilling process. This paper describes burr formation process and the effect of cutting conditions such as spindle speed, feedrate and drilling depth per one step on burr formation in drilling A6061 with drills of diameter 1.0mm and 0.6mm. Experimental results showed that burr with cap were formed at relatively low feedrates, while petal burrs with several large burr fragments were formed at high feedrates. Burr height appeared to increase at the hight feedrates and lower spindle speeds. The effect of final cutting depth on burr height was negligible.

• 한국지반공학회논문집
• /
• 제27권4호
• /
• pp.5-20
• /
• 2011

본 연구는 토사지반 또는 유한심도 내 암반층이 있는 지반을 대상으로 마이크로파일의 효과적인 설치방법을 제안하고 제안된 설치방법의 적용성을 평가하기 위해 수치해석을 수행하였다. 해석결과, 지반에 설치된 파일이 강체거동을 하는 경우는 파일 선단부와 암반층 위치 따라 파일 보강지반 지지력이 달라지나, 연성거동을 하는 경우는 파일 선단부와 암반층의 위치보다 파일강성과 관련한 파일 설치길이와 파일 근입길이에 따라 지지력이 달라지는 것으로 나타났다.

• 한국지반환경공학회 논문집
• /
• 제8권6호
• /
• pp.5-12
• /
• 2007

이암은 건조 조건에서는 일정한 강도와 강성을 가지나, 지하수 침투 등에 의한 습윤, 포화 시 고유의 강도 및 강성이 저하되어 급속히 풍화되는 특성을 가지며, 포항지역에서 자주 발생하는 절취사면의 활동은 주로 이암이 풍화되어 전단강도가 급격히 저하되는 것으로 볼 수 있다. 본 연구는 시추조사시 강성이 충분한 것으로 평가된 이암층에 PRD강관말뚝을 시공한 후 정재하 시험을 실시한 결과 소요지지력이 부족하여, 이를 보강하기 위한 가장 우수한 방법을 찾기 위하여 여러 가지 공법을 검토하였다. 말뚝지지력 증대에 가장 효과적인 방법을 찾기 위해 말뚝주변 및 선단부에 MSG공법, 마이크로파일 보강후 주변그라우팅공법, 선단보강 그라우팅 및 콘크리트 속채움 등의 방법으로 시험시공을 실시하였고, 시험말뚝에 대한 정재하시험 결과 MSG공법으로 보강한 말뚝의 지지력이 가장 우수함을 알 수 있었다.

• 한국해양공학회지
• /
• 제3권2호
• /
• pp.138-144
• /
• 1989

It has been very important in various industry fields to improve the fatigue strength characteristics of bearings such as bearing life, fatigue limit, etc., because such poor properties could result in shortening the machinery life as well as in decreasing the accuracy. However, no successful heat treatment criterion seems to be available at present. In this study, the effect of the $170^{\circ}C\times120min$ tempering cycles repeated after $380^{\circ}C\times80min$ oil quenching for $800^{\circ}C$ spheroidizing-annealed bearing steel (STB2) as base metal on the $120^{\circ}C$ high temperature rotary bending fatigue strength characteristics were investigated, including the effects on hardness, Charpy impact value and micro-structure, in order to seek for the best heat treatment condition finally. The important results obtained are as follows : 1) The optimal cycle of tempering so that the fatigue strength .sigma. could become the highest was the 4th cycle. And it is confirmed that this $\sigma_{F}$ is about 6 times more increased than that of base metal, and about 1.3 times more increased than the case of the 1 cycle tempered. 2) As a result of the investigation for the effects of tempering cycles on hardness, the hardness at the tempering number of 2 thru 5 cyles was not decreased severely ; only about 10% decrease from those of the quenched and 1 cycle tempered case. Such hardness is equivalent to $H_{R}$/C61-62 with no bad effect on anti-abrasion of bearing steel. 3) In the case of 2 thru 5 cycle tempering as well as 1 cycle tempering, the impact value was not so improved comparing with the case of quenching, but an increase of 5 to 10% could be expected at least. 4) It was experimentally confirmed that the control of the mechanical properties improvement such as fatigue strength and fatigue life for bearing steels could be possible by the number of tempering cycles.

• 한국해양공학회지
• /
• 제3권2호
• /
• pp.638-638
• /
• 1989

It has been very important in various industry fields to improve the fatigue strength characteristics of bearings such as bearing life, fatigue limit, etc., because such poor properties could result in shortening the machinery life as well as in decreasing the accuracy. However, no successful heat treatment criterion seems to be available at present. In this study, the effect of the $170^{\circ}C\times120min$ tempering cycles repeated after $380^{\circ}C\times80min$ oil quenching for $800^{\circ}C$ spheroidizing-annealed bearing steel (STB2) as base metal on the $120^{\circ}C$ high temperature rotary bending fatigue strength characteristics were investigated, including the effects on hardness, Charpy impact value and micro-structure, in order to seek for the best heat treatment condition finally. The important results obtained are as follows : 1) The optimal cycle of tempering so that the fatigue strength .sigma. could become the highest was the 4th cycle. And it is confirmed that this $\sigma_{F}$ is about 6 times more increased than that of base metal, and about 1.3 times more increased than the case of the 1 cycle tempered. 2) As a result of the investigation for the effects of tempering cycles on hardness, the hardness at the tempering number of 2 thru 5 cyles was not decreased severely ; only about 10% decrease from those of the quenched and 1 cycle tempered case. Such hardness is equivalent to $H_{R}$/C61-62 with no bad effect on anti-abrasion of bearing steel. 3) In the case of 2 thru 5 cycle tempering as well as 1 cycle tempering, the impact value was not so improved comparing with the case of quenching, but an increase of 5 to 10% could be expected at least. 4) It was experimentally confirmed that the control of the mechanical properties improvement such as fatigue strength and fatigue life for bearing steels could be possible by the number of tempering cycles.

• 대한기계학회논문집A
• /
• 제31권12호
• /
• pp.1173-1179
• /
• 2007

In recent years, research to machine large-surface micro-features has become important because of the light guide panel of a large-scale liquid crystal display and the bipolar plate of a high-capacity proton exchange membrane fuel cell. In this study, in order to realize the systematic design technology and performance improvements of an ultra-precision machine for machining the large-surface micro-features, a structural characteristic analysis was performed using its virtual prototype. The prototype consisted of gantry-type frame, hydrostatic feed mechanisms, linear motors, brushless DC servo motor, counterbalance mechanism, and so on. The loop stiffness was estimated from the relative displacement between the tool post and C-axis table, which was caused by a cutting force. Especially, the causes of structural stiffness deterioration were identified through the structural deformation analysis of sub-models.

• 항공우주기술
• /
• 제3권2호
• /
• pp.25-33
• /
• 2004

본 논문에서는 인공위성 반작용휠의 미소진동 측정을 위한 테스트 장비와 이를 이용하여 실측한 반작용휠의 미소진동을 측정 및 분석 결과를 소개한다. 위성의 미소진동은 KISTLER dynamic platform 이라는 400Hz 이내의 3축의 힘과 3축의 토크를 동시에 측정할 수 있는 장비에 의해 측정되며 측정된 데이터는 회전 속도에 따라 3차원 주파수 분석, order tracking 등의 방법을 이용하여 분석된다. 반작용휠의 미소진동 분석 결과, 회전 속도와 비례하는 일차 성분 외에 고차 조화 성분, 구조 진동 성분, 회전 속도에 따라 고유진동수가 변하는 rocking 모드 성분 등을 관찰할 수 있었으며, 휠의 정적 및 동적 불균형은 각각 0.79gcm과 17.4gcm²으로 나타났다. 이러한 다양한 진동 성분들은 회전체의 특성, 구조물의 특성 및 베어링의 영향으로 기인한다.