• Title/Summary/Keyword: Micro-Machine

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A Study on the Micro Structure Fabrication using Electrolytic In-process Dressing (전해 연속 드레싱을 이용한 마이크로 구조물 제작)

  • 이현우;최재영;정해도;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.258-261
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    • 2002
  • In this study, micro tools(WC) to produce micro-structure and parts, were fabricated ell a cylindrical grinding machine using ELID(Electrolytic In-process Dressing) technique. The shape of the micro-carbide tool was square, corn. The size of the micro-carbide tool was measured less than 10$\mu\textrm{m}$ respectively by SEM(Scanning Electron Microscope). Furthermore, we fabricated micro structure by different processing methods on the desk top cylindrical grinding machine. The manufactured shape was like a tower and the measurement showed that the endpoint of micro structure was $50{\times}50$$\mu{\textrm}{m}$.

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Digital Assembly Simulation of Micro Factory Constructed with Rectangular Pattern (사각패턴으로 구축된 초소형 공장의 디지털 조립 시뮬레이션)

  • Park, Sang-Ho;Choi, Sung-Il;Subramaniyam, Murali;Seo, Joo-Hyun;Song, Joon-Yub;Park, Se-Jin
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.64-69
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    • 2008
  • In recent years, most of the researchers have been working on micro system manufacturing technological environment. With this international trend and one of the key researches in Korea, this paper gives the keynote on manufacturing the micro-scaled part with digital micro factory and its simulation. In order to construct and estimate reconfigurable simulation time, the digital simulation has been performed for the micro factory and for ultra small machines. From simulation result we came to know that micro factory requires less work-in space and processing time to manufacture micro-scaled part with different environment.

Micro-machining system technology (초소형 미세가공 시스템 기술)

  • 박종권;이득우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.459-465
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    • 2004
  • Micro-factory is a small system to produce a small parts and this manufacturing system has advantages such as energy saving, resources saving, and manufacturing space saving. Micro-factory are classified according to production type and has many applications in various industry. In this paper, the basic concept and applications of micro-factory are introduced.

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Development of Micro-hole Drilling Machine and Assessment of cutting Performance (마이크로흘 드릴링 머신의 개발 및 절삭성능 평가)

  • 김민건;유병호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.39-44
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    • 2001
  • In this paper, drill fred mechanism, cutting depth measuring device and sensing buzzer of drill contact were investigated in order to develop the micro-hole drilling machine. Also, measuring device of cutting resistance was developed in order to estimate cutting resistance from change of cutting condition. The results show that extremely-low fled rate(less then $17{\mu}m/S$${\mu}{\textrm}{m}$ /s) can be done and cutting depth can be measured by up to 1${\mu}{\textrm}{m}$ with developed drilling machine. Accordingly we could assemble a very cheap micro-hole drilling machine($\phi$ 0.05~0.5 mm). Also we got the some properties of cutting performance i.e. under the same condition, cutting torque decreases as increase of spindle speed and rapid fled of drill brings about the inferior cutting state under low spindle speed.

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A Study on the Real Time Digital Field Time-Constant Regulator for Micro-Synchronous Machine (축소형 동기발전기 실시간 디지털 계자시정수 보상장치에 관한 연구)

  • Kim, Dong-Joon;Moon, Young-Hwan;Hwang, Chi-U
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.253-256
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    • 1997
  • This paper describes a novel design method for compensating field time-constant of micro-synchronous machine so that its terminal flux can show the same characteristics as large-scale synchronous machine's. In addition to it, the suggested design method can determine the field time-constant regulator's parameters considered the nonlinearities of micro-synchronous machine such as saturation and loading effect. This method applied to 5kVA micro-synchronous machine, and the digital time-constant regulator with digital AVR were designed such that the short field time-constant, $T_{do}'=1.12\;sec$, can take on the large-scale synchronous machine time constant, $T_{do}'=1.47\;sec$. After determining the parameters of controllers, the real time digital time-constant regulator and digital AVR algorithm were implemented by using the PC with Penumum processor, and the usefulness of suggested real time digital time-constant regulator was verified by observing its good performance on the excitation of micro-synchronous machine.

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Development of Micro-EDM Machine for Microshaft and Microhole Machining (미소 축.구멍 가공용 미세 방전 가공기의 개발)

  • 김규만;김보현;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1075-1079
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    • 1995
  • It is difficult to machine microparts, such as microshaft and microholes, by conventional machining. Such micropart can be easily machined by EDM because it's machining force is very low. In micro-EDM, the precise electrode movement and discharge energy control are important. Therefore, high precision motion stage and EDM device with high performance is necessary. In this research, a new EDM machine was developed and microshaft and microhole, with various shape and size, was machined.

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3 Dimensional Machining System using Focused ion Beam (집속 이온빔에 의한 3차원 가공 시스템)

  • 박철우;이종항
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.490-493
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    • 2004
  • There is great difficulty in machine below 10 micrometers by conventional machining methods, such as micro-EDM. However, ultra micro machining using focused ion beam(FIB) is able to machine to 50 nanometers. Bie & moulds techniques are better than one-to-one machining techniques in regards to production costs in the mass production of ultra size structures. Also, it is advantageous to machine die & moulds to the 10 micrometers level by FIB technique rather than other techniques. It is difficult to machine the three dimensional machining, such as micro lens, using FIB system because of their machining characteristics. In this paper, three dimensional machining techniques were properly introduced, and also experiments showed effectiveness of their techniques.

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Development of Wear Analysis Model of Precision Small Rotating Device (정밀소형회전기구의 마모해석모델에 관한 연구)

  • 여은구;조선형;이용신
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.355-358
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    • 2003
  • Recently, micro forming process technology have been developed since the size of machine parts become the crucial factor for minimizing of products in general electronic products. Most small machine parts consist of gear and rotation axis and the wear by mechanical contact is known as the primary factor for life reduction of high precision machine part. Lots of studies for mechanical wear and friction have been reported and many researches of MEMS technology have been studied recently. But just few studies for wear of micro or milli sized machine part have teen implemented. In this research, the wear equation is suggested according to the contact shape of axial part in micro or milli sized machine part. And wear analysis model which can predict the magnitude of wear through this suggested equation with numerical analysis program.

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A Study on the Micro Tool Fabrication Technology employing ELID(Electrolytic In-process Dressing) Technique (전해 연속 드레싱을 이용한 마이크로 공구 제작 기술)

  • 최재영;이현우;최헌종;이석우;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.508-511
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    • 2002
  • With increasing the needs for micro and precision parts, micro machining technology using micro tools has been studied to fabricate a small part with high density such as electronics, optics, communications, and medicine industry more than before. Though these micro tools have developed rapidly, it is difficult to apply them to micro fabrication technologies, because of the inherent manufacturing. In this study, micro tools(wc) to produce micro structures and parts were manufactured by cylindrical grinding machine employing ELID(Electrolytic In-process Dressing) technique and good dimensional accuracy was achieved. Furthermore we researched the characteristics of machining on the micro drilling using micro drills and manufactured micro tools. Finally it is confirmed that manufactured micro tools can be used for micro machining.

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