• Title/Summary/Keyword: Micro-Machine

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A Numerical Simulation based on Cell-centered Scheme for Contractive and Dilative Motion on Axisymmetric Micro-hydro machine (셀중심법에 의한 축대칭 극소 로봇의 압축팽창운동에 대한 수치적인 연구)

  • 강효길;김문찬;전호환
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.2
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    • pp.90-97
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    • 2004
  • Flow mechanism of contractive and dilative motion is numerically investigated to obtain a propulsive force in highly viscous fluid. An axisymmetric code is developed with unstructured grid system based on cell-centered scheme. It is validated by comparing with the results of Stokes approximation for the problem of uniform flow past a sphere in low Reynolds number(R$_{n}$=1). The validated code is applied to the simulation of contractive and dilative periodic motion of body whose results are quantitatively compared with the two dimensional case. In order to investigate the grid dependency, two different grids are applied to the present computations. The present study provides key information for the development of an axisymmetric Micro-hydro-robot.t.

Thermal Error Measurement and Modeling Techniques for the 5 Degree of Freedom(DOF) Spindle Unit Drifts in CNC Machine Tools (CNC 공작기계 스핀들 유닛의 5자유도 열변형 오차측정 및 모델링 기술)

  • Park, Hui-Jae;Lee, Seok-Won;Gwon, Hyeok-Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1343-1351
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    • 2000
  • Thermally induced errors have been significant factors affecting the machine tool accuracy. In this paper, the spindle thermal error has been focused, where the 5 degree of freedom thermal error components are considered. An effective measurement system has been devised for the 5 DOF thermal errors, consisting of gap sensors and thermocouples around the micro-computer interfaced environment. Several thermal error modeling techniques are also implemented for the thermal error prediction: multiple linear regression, neural network and system identification methods, etc. The performance of the thermal error modeling techniques is evaluated and compared, giving the system identification method as the optimum model having the least deviation. The developed system for the thermal error measurement and modeling was practically applied to a CNC machining center, and the spindle thermal errors were effectively compensated around the micro computer-machine tool interfaced networks. The machine tool accuracy was improved about 4-5 times typically.

Comparison on Electromagnetic Losses of Permanent Magnet Synchronous Motor/Generator according to slotted and slotless for High-speed Micro Turbine (슬롯 유무에 따른 초고속 마이크로 터빈용 영구자석 전동발전기의 손실해석 및 비교)

  • Jo, Chang-Hum;Jian, Li;Cho, Yun-Hyun;Hong, Do-Kwan;Woo, Byung-Chul
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.882-883
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    • 2011
  • This paper deals with comparison on Electromagnetic losses of slotted and slotless high-speed PM Machine for Micro Turbine. Losses are consist of core losses, copper losses and eddy current losses. We are using both analytical method and 2D Finite Element Method for more detailed losses analysis. And then We compare Electromagnetic losses of slotted and slotless PM synchronous machine. This machine has designed of a generator of 800W, 400000rpm and a starter of 400W, 200000rpm.

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Development of Micro Milling EDM and Analysis of Machined Characteristics (마이크로 밀링 EDM 머신 개발 및 가공특성 분석)

  • Kim, Sun-Ho;Lim, Han-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.1-7
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    • 2011
  • Micromachining is gaining popularity due to recent advancements in MEMS(Micro Electro Mechanical Systems). Using conventional micromachining, it is relatively difficult to produce moving components in the order of microns. Photolithography for silicon material has high accuracy machining, but it has low aspect ratio. X-ray lithography has ultra high accuracy machining, but it has expensive cost. Micro-EDM(electro discharge machining) has been gaining popularity as a new alternative method to fabricate micro-structures. In this study, Micro-EDM machine is developed available for fabricate micro-structures and two processes such as side cut EDM and milling EDM is proposed. Several sets of experiment results have been performed to study the characteristics of the machining process.

Fabrication of Micro-fluidic Channels using a Flexible and Rapid Surface Micro-machining Technique (유연하고 신속한 표면미세가공기술을 이용한 Micro-fluidic Channel 제작)

  • 김진산;성인하;김대은
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.603-607
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    • 2002
  • Recently, the need leer transporting and manipulating minute amount of fluids in microscale channels (so-called micro-fluidics) has been increasing, especially in biotechnology and biochemical processing. This work demonstrates that the mechano-chemical process which consists of mechanical abrasive action combined with chemical process can be used to fabricate micro-fluidic channels more rapidly and cost effectively than other methods. In this work, capillary filling of fluids in micro-channels was investigated by theoretical approaches and experiments. From the experimental results, it is expected that a complex micro-fluidic system can be fabricated using the micro- fabrication technique and microsystem packaging method described in this work.

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A Study on Micro-grooves Cutting Using Flat-end Mill (플랫 엔드밀을 이용한 미세 홈 가공에 관한 연구)

  • 이재일;이채문;이득우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.209-214
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    • 2002
  • Mechanical micro-engineering is an easy and cheap way to fabricate micro-structures. If the application of the conventional machining method using flat-end mill becomes available for the micro-manufacturing process, it will be advanced as an extension of the conventional machining process. In this study, micro-grooves cutting using flat-end mill(($\phi$8) was performed. The characteristics on flat-end milling was investigated to improve machinability of micro-grooves. The experiments were performed according to variations of spindle revolution, depth of cut, and feed rate. Machinability through various cutting conditions was evaluated by surface geometry, tool wear, and cutting force. The results show that micro V-grooves of width(pitch) 29${\mu}{\textrm}{m}$ were acquired by flat-end milling. The maximum and minimum roughness of the wall of grooves was 438 and 67nm, respectively

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Micro Pattern Forming on Polymeric Circular Tubes by Hydrostatic Pressing (폴리머 원형 튜브 대상 미세 패턴 정수압 성형)

  • Rhim, S.H.
    • Transactions of Materials Processing
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    • v.23 no.8
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    • pp.507-512
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    • 2014
  • The objective of the current investigation is to establish techniques in micro pattern forming operations of polymeric circular tubes by using hydrostatic pressing. This method was developed and successfully applied to the micro pattern forming on polymeric plates. The key idea of the new technique is to pressurize multiple vacuum-packed substrate-mold stacks above the glass transition temperature of the polymeric substrates. The new process is thought to be a promising micro-pattern fabrication technique for two reasons; first, (hydro-) isostatic pressing ensures a uniform micro-pattern replicating condition regardless of the substrate area and thickness. Second, multiple curved substrates can be patterned at the same time. With the prototype forming machine for the new process, micro prismatic array patterns, 25um in height and 90 degrees in apex angle, were successfully made on the PMMA circular tubes with diameters of 5~40mm. These results show that this process can be also used in the micro pattern forming process on curved plates such as circular tube.

The Development of Micro Wiring System for Micro Active Endoscope (박막 공정을 이용한 초소형 내시경의 MicroWiring System의 개발)

  • Jung, Seok;Chang, Jun-Keun;Han, Dong-Chul
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.362-365
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    • 1997
  • In the field of Micro-Mechanics, it has been known diffcult to integrate the micro-machine with sensor and source line for the conventional copper line cnanot be used in compact and small size. We developed a system to make thethin copper film as a connect line on the poyurethane pipe (2mm in diameter) by the evaporation technique. This system consists of an evaporation chamber two long branches, substrate hoider and a Linear-Rotary motion feed feedthrough. The results showed that thin copper film coated polyurethanc pipe could be applied th the small medical devices such as the micro active endoscope.

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A study on the micro barrier rib machining using micro endmilling (미세 엔드밀을 이용한 마이크로 격벽 가공기술 연구)

  • 이선우;민승기;제태진;이응숙;최두선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.977-980
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    • 1997
  • Ultraprecision machining process and MEMS technology have been taken more and more important position in machining of micro parts such as PDP and IT components, as the application field of micro parts increases. A micro machining center is very effective equipment for the fabrication of micro parts, because of its benefits such as lower power consumption, high precision and lower machining cost. Therefore, we study the possibility of application to the micro machining of barrier ribs used in PDP and also analyse the machining characteristics. The fabricated barrier rib has 30~$200\mu\textrm{m}$ pitch and was made by the flat endmill with the diameter of 0.2mm, 40, 000rpm condition.

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Research Trends of Microfactory in Some Countries and Measurement for Korea (주요국의 마이크로팩토리 연구현황과 우리의 대응방향)

  • 박장선;배영문;박주형
    • Journal of Korea Technology Innovation Society
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    • v.6 no.4
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    • pp.429-446
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    • 2003
  • The status of microfactory or microfactory-related research in some advanced countries are investigated. Under the financial support of government, Japan has accomplished the Microfactory Project, the United States has pursued the Micro/Meso mMf project, and European countries have been studying micro assembly systems. In Korea, several universities and some large manufacturers have participated in the development of micro-components or micrcrdevices based on MEMS technology since the late 1990's. Microfactory is a process which achieves an integrated micro-manufacturing system in a production system, which is followed by the steps of micro-technology of machine parts based on micro-system technology. In addition, this process is a new concept of manufacturing system that renovates the existing manufacturing system It is sure that the research of micro- manufacturing technology must lead to nano-technology in the near future, with intensive financial supports of government for this technology.

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