• 제목/요약/키워드: Micro-Indentation

검색결과 103건 처리시간 0.022초

기계적 가공과 무전해 선택적 증착기술을 이용한 나노/마이크로 금속패턴 제작에 관한 연구 (A Study on Nano/micro Pattern Fabrication of Metals by Using Mechanical Machining and Selective Deposition Technique)

  • 조상현;윤성원;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1507-1510
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    • 2005
  • This study was carried out as a part of the research on the development of a maskless and electroless process for fabricating metal micro/nanostructures by using a nanoindenter and an electroless deposition technique. $2-\mu{m}-deep$ indentation tests on Ni and Cu samples were performed. The elastic recovery of the Ni and Cu was 9.30% and 9.53% of the maximum penetration depth, respectively. The hardness and the elastic modulus were 1.56 GPa and 120 GPa for Ni and 1.49 GPa and 100 GPa for Cu. The effect of single-point diamond machining conditions such as the Berkovich tip orientation (0, 45, and $90^{\circ}$) and the normal load (0.1, 0.3, 0.5, 1, 3, and 5 mN), on both the deformation behavior and the morphology of cutting traces (such as width and depth) was investigated by constant-load scratch tests. The tip orientation had a significant influence on the coefficient of friction, which varied from 0.52-0.66 for Ni and from 0.46-0.61 for Cu. The crisscross-pattern sample showed that the tip orientation strongly affects the surface quality of the machined area during scratching. A selective deposition of Cu at the pit-like defect on a p-type Si(111) surface was also investigated. Preferential deposition of the Cu occurred at the surface defect sites of silicon wafers, indicating that those defect sites act as active sites for the deposition reaction. The shape of the Cu-deposited area was almost the same as that of the residual stress field.

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기계적 가공과 무전해 선택적 증착기술을 이용한 나노/마이크로 금속패턴 제작에 관한 연구 (A Study on Nano/Micro Pattern Fabrication of Metals by Using Mechanical Machining and Selective Deposition Technique)

  • 조상현;윤성원;강충길
    • 한국정밀공학회지
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    • 제23권8호
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    • pp.171-177
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    • 2006
  • This study was performed as a part of the research on the development of a maskless and electroless process for fabricating metal micro/nanostructures by using a nanoindenter and an electroless deposition technique. $2-{\mu}m$-deep indentation tests on Ni and Cu samples were performed. The elastic recovery of the Ni and Cu was 9.30% and 9.53% of the maximum penetration depth, respectively. The hardness and the elastic modulus were 1.56 GPa and 120 GPa for Ni and 1.51 GPa and 104 GPa for Cu. The effect of single-point diamond machining conditions such as the Berkovich tip orientation (0, 45, and $90^{\circ}$ ) and the normal load (0.1, 0.3, 0.5, 1, 3, and 5 mN), on both the deformation behavior and the morphology of cutting traces (such as width and depth) was investigated by constant-load scratch tests. The tip orientation had a significant influence on the coefficient of friction, which varied from 0.52-0.66 for Ni and from 0.46- 0.61 for Cu. The crisscross-pattern sample showed that the tip orientation strongly affects the surface quality of the machined are a during scratching. A selective deposition of Cu at the pit-like defect on a p-type Si(111) surface was also investigated. Preferential deposition of the Cu occurred at the surface defect sites of silicon wafers, indicating that those defect sites act as active sites for the deposition reaction. The shape of the Cu-deposited area was almost the same as that of the residual stress field.

음향 방출법을 이용한 집중하중을 받는 일방향 섬유 금속 적층판의 손상 해석 (Damage Analysis of Singly Oriented Ply Fiber Metal Laminate under Concentrated Loading Conditions by Using Acoustic Emission)

  • 남현욱;김용환;한경섭
    • Composites Research
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    • 제14권5호
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    • pp.46-53
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    • 2001
  • 집중하중을 받는 일방향 보강(singly oriented ply, SOP) 섬유 금속 적층판(fiber metal laminate, FML)의 손상 거동을 음향 방출법(acoustic emission, AE)을 이용하여 연구하였다. 섬유 방향의 영향을 연구하기 위하여 다양한 섬유 방향을 가지는 SOP FML을 제작하였으며, UTM을 이용하여 압입 하중을 가하였다. 압입 시험 시 발생하는 AE신호는 150kH의 공진 주파수를 가지는 AE센서를 이용하여 측정하였으며, 여기에서 발생된 신호를 하중-변위 선도와 비교하였다. SOP FML의 손상 과정은 균열 개시, 균열 전파, 관통에 따라 3구간으로 나누어 겼다. 균열 개시전까지의 AE 신호의 특성으로 보아 미소 균열이 시편의 하부에서 발생하고 이 균열이 시편의 두께 방향으로 전파되어 섬유 분리를 발생시키는 것으로 생각된다. 발생된 균열은 섬유 방향을 따라 성장하였으며, 이 때 60~80dB의 AE신호들이 발생되었다. 관통이 발생할 때는 80~100dB의 고진폭의 AE신호가 나타나 섬유의 파괴가 발생함을 보였으며, 섬유의 방향이 증가할수록 섬유의 파괴가 많이 발생되었다 누적 AE count선도는 FML의 압입 특성을 잘 나타내어 FML의 특성 변호 예측에 유용하게 사용될 수 있을 것으로 생각된다.

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Surface modification and induced ultra high surface hardness by nitrogen ion implantation of low alloy steel

  • Olofinjana, A.O.;Bell, J.M.;Chen, Z.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.157-158
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    • 2002
  • A surface hardenable low alloy carbon steel was implanted with medium energy (20 - 50KeV) $N_2^+$ ions to produced a modified hardened surface. The implantation conditions were varied and are given in several doses. The surface hardness of treated and untreated steels were measured using depth sensing ultra micro indentation system (UMIS). It is shown that the hardness of nitrogen ion implanted steels varied from 20 to 50GPa depending on the implantation conditions and the doses of implantation. The structure of the modified surfaces was examined by X-ray photoelectron spectroscopy (XPS). It was found that the high hardness on the implanted surfaces was as a result of formation of non-equilibrium nitrides. High-resolution XPS studies indicated that the nitride formers were essentially C and Si from the alloy steel. The result suggests that the ion implantation provided the conditions for a preferential formation of C and Si nitrides. The combination of evidences from nano-indentation and XPS, provided a strong evidence for the existence of $sp^3$ type of bonding in a suspected $(C,Si)_xN_y$ stoichiometry. The formation of ultra hard surface from relatively cheap low alloy steel has significant implication for wear resistance implanted low alloy steels.

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질화규소의 기계적 성질 및 접촉 손상: I. ${\alpha}/{\beta}$ 상분율의 영향 (A Study on the Mechanical Properties and Contact Damage of Silicon Nitrides : 1. Effect of ${\alpha}/{\beta}$ Phase Fraction)

  • 이승건
    • 한국분말재료학회지
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    • 제5권1호
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    • pp.15-21
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    • 1998
  • The effect of $\alpha$/$\beta$ phase on the mechanical properties and contact damage of silicon nitrides $Si_3N_4$) was investigated. Silicon nitride materials were prepared from two starting powders, at selective increasing hot-pressing temperatures to coarsen the microstructures: (i) from relatively coarse $\alpha$-phase powder, essentially equiaxed $\alpha$-$Si_3N_4$ grains, with limited, slow transformation to $\beta$-$Si_3N_4$ grain; (ii) from relatively fine $\alpha$-phase powder, a more rapid transformation to $\beta$-$Si_3N_4$, with attendant grain elongation. The resulting micro-structure thereby provided a spectrum of $\alpha$/$\beta$ phase ratios, grain sizes, and grain shapes. Fracture strength, hardness, and toughness were measured, and contact damage and strength degradation after indentation were investigated by Hertzian indentation using spherical indenter. A brittle to ductile transition in $Si_3N_4$ depended on $\alpha$/$\beta$ phase ratio as well as grain size. Silicon nitride with elongated $\beta$ grains showed a superior, contact damage resistance.

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유한요소 모델 변수의 역 추정법을 이용한 생체의 물성 규명 (Biomechanical Characterization with Inverse FE Model Parameter Estimation: Macro and Micro Applications)

  • 안범모;김영진;신현정;김정
    • 대한기계학회논문집A
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    • 제33권11호
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    • pp.1202-1208
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    • 2009
  • An inverse finite element (FE) model parameter estimation algorithm can be used to characterize mechanical properties of biological tissues. Using this algorithm, we can consider the influence of material nonlinearity, contact mechanics, complex boundary conditions, and geometrical constraints in the modeling. In this study, biomechanical experiments on macro and micro samples are conducted and characterized with the developed algorithm. Macro scale experiments were performed to measure the force response of porcine livers against mechanical loadings using one-dimensional indentation device. The force response of the human liver cancer cells was also measured by the atomic force microscope (AFM). The mechanical behavior of porcine livers (macro) and human liver cancer cells (micro) were characterized with the algorithm via hyperelastic and linear viscoelastic models. The developed models are suitable for computing accurate reaction force on tools and deformation of biomechanical tissues.

초음파 진동을 이용한 RFID 미세패턴 성형 (Fabrication of RFID Micro-pattern using Ultrasonic Vibration)

  • 오명석;이봉구;박명규
    • 한국생산제조학회지
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    • 제26권3호
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    • pp.344-349
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    • 2017
  • In this study, we developed a process technology to fabricate RFID tag antennas using a one-sheet inlay micro-pattern forming process by press-molding RFID tag antennas on insulation sheet layers, such as polymer films, using ultrasonic longitudinal vibration. In addition, a fine pattern applicable for RFID tag antennas was manufactured using a $25{\mu}m$ thick thin-plate square wire; this is in contrast to the method that uses a conventional round wire. The developed ultrasonic indentation process can be used to fabricate fine pattern of the RFID antenna using one piece of equipment. The simplified manufacturing process technology has a shorter manufacturing time and is more economical. The developed RFID tag antenna forming technique involves pressing the $25{\mu}m$ square wire directly on the thin sheet insulation sheet of maximum thickness $200{\mu}m$, using a 60 kHz ultrasonic tool horn.

Cold Compaction Behavior of Nano and Micro Aluminum Powder under High Pressure

  • Kim, Dasom;Park, Kwangjae;Kim, Kyungju;Cho, Seungchan;Hirayama, Yusuke;Takagi, Kenta;Kwon, Hansang
    • Composites Research
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    • 제32권3호
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    • pp.141-147
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    • 2019
  • In this study, micro-sized and nano-sized pure aluminum (Al) powders were compressed by unidirectional pressure at room temperature. Although neither type of Al bulk was heated, they had a high relative density and improved mechanical properties. The microstructural analysis showed a difference in the process of densification according to particle size, and the mechanical properties were measured by the Vickers hardness test and the nano indentation test. The Vickers hardness of micro Al and nano Al fabricated in this study was five to eight times that of ordinary Al. The grain refinement effect was considered to be one of the strengthening factors, and the Hall-Petch equation was introduced to analyze the improved hardness caused by grain size reduction. In addition, the effect of particle size and dispersion of aluminum oxide in the bulk were additionally considered. Based on these results, the present study facilitates the examination of the effect of particle size on the mechanical properties of compacted bulk fabricated by the powder metallurgy method and suggests the possible way to improve the mechanical properties of nano-crystalline powders.

The effect of different confluence confirmation strategies on the obturation of Vertucci type II canal: micro-CT analysis

  • Seungjae Do ;Min-Seock Seo
    • Restorative Dentistry and Endodontics
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    • 제46권1호
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    • pp.12.1-12.9
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    • 2021
  • Objectives: The present study aims to compare the obturation quality of 2 confluence confirmation techniques in artificial maxillary first premolars showing Vertucci type II root canal configuration. Materials and Methods: Thirty artificial maxillary premolars having Vertucci type II root canal configuration were made. They were divided into 3 groups according to the confluence confirmation technique as follows. Gutta-percha indentation (GPI) group (confluence confirmation using a gutta-percha cone and a K file); electronic apex locator (EAL) group (confluence confirmation using K files and EAL); and no confluence detection (NCD) group. In the GPI group and the EAL group, shaping and obturation were performed with the modified working length (WL). In the NCD group, shaping was performed without WL adjustment and obturation was carried out with an adjusted master cone. Micro-computed tomography was used before preparation and after obturation to calculate the percentage of gutta-percha occupied volume (%GPv) and the volume increase in the apical 4 mm. Data were analyzed using 1-way analysis of variance and post hoc Tukey's test. Results: Statistically significant difference was not found in terms of the %GPv from the apex to apical 4 mm. However, the NCD group showed a statistically significant volume increase compared with the EAL group (p < 0.05). Conclusions: In terms of gutta-percha occupied volume, no significant difference was observed among the 3 groups. Confluence confirmation using an EAL in teeth with Vertucci type II configuration showed less volume increase during canal shaping compared with no confluence confirmation.

재생 브라켓의 전단접착강도에 관한 비교 연구 (A COMPARATIVE STUDY OF BOND STRENGTH OF RECYCLED BRACKETS)

  • 서정훈;최은아
    • 대한치과교정학회지
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    • 제28권4호
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    • pp.641-657
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    • 1998
  • 본 연구는 열을 이용한 금속 브라켓의 재생 처리시, 기저부 형태와 브라켓 재생 방법에 따른 전단접착강도 및 브라켓 탈락 양상을 비교하고자 시행되었다. 교정 치료를 위해 발거된 건전한 소구치 252개를 수집하고, Type I, Type II, Type III 스탠다드 브라켓을 각각 재생 방법에 따라 네 군으로 나누어 준비된 소구치에 접착하고, Instron Universal Testing Machine(Model 4466)으로 전단접착강도를 측정하였으며, 브라켓의 탈락 양상을 관찰하고 브라켓 기저부의 주사전자현미경 소견을 관찰하였다. SPSS 통계처 리 프로그램을 이용하여 일원분산분석(oneway ANOVA), Scheffe's multiple range test를 실시하여 다음과 같은 결론을 얻었다. 1. 브라켓 기저부 형태에 따른 전단접착강도는 유의차가 있었으며(p<0.001), 그 크기는 Type III(round indentation, micro-etched base), Typ I(foil-mesh base), Type II(grooved integral base, micro-etched)의 순이었다. 2. 생 방법에 따른 전단접착강도는, Type I, Tpe II 브라켓에서는 Big Jane에 1분간 처리시 우수한 결과를 보였고 (p<0.05), Type III 브라켓에서는 각 군간 유의한 차이를 보이지 않았다(p>0.05). 3. Type I, Type II 브라켓은 기저부-레진 계면에서 가장 높은 빈도로 탈락하였고, Type III 브라켓에서는 레진의 절반 가량이 치면에 잔존하는 탈락 양상이 가장 많았다. 4. 탈락 양상에 따라 탈락시의 전단접착강도가 유의성 있는 차이를 보였는데(p<0.05),브라켓 탈락시 접착제의 절반 가량이 치면에 잔존하는 경우 전단접착강도가 가장 큰 것으로 나타났다. 5. 브라켓 재생 후 기저부에 남아 있는 접착제는 전단접착강도의 감소에 영향을 미치지 않았다.

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