• Title/Summary/Keyword: Micro drop

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A Study on Virtual Machine Design Simulator (가상 기구설계 시뮬레이터에 관한 연구)

  • Yim, Hong-Jae;Ju, Jae-Hwan;Sung, Sang-Jun;Jang, Si-Youl;Lee, Kee-Sung;Shin, Dong-Hoon;Jeong, Jae-Il;Lim, Si-Hyung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1559-1563
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    • 2007
  • This paper presents a virtual machine design simulation program. Kinematics of various mechanisms can be modeled with 3 dimensional geometry and actuators. CAD data for any machine component can be easily imported in STL format. Machine components are assembled with kinematic joints simply by drag and drop function in virtual graphic simulator. Interference and collision of any component with other components can be identified during the motion simulation. Graphic user interface program is developed using Microsoft Direct X code. A precision micro stage system is demonstrated with the proposed virtual machine design simulator.

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Minimization of Weld Lines in Two Shot Molded Parts with Microlenses (미소 렌즈가 내재화된 이중사출 성형제품의 웰드라인 최소화)

  • 신주경;민병권;김영주;강신일
    • Transactions of Materials Processing
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    • v.13 no.3
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    • pp.230-235
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    • 2004
  • A new design based on the appropriate geometry of molded part and type of runner system under the optimal processing conditions was proposed to minimize the micro weld lines on the sub deco surface molded by two shot molding. Theoretical and experimental studies were conducted to examine the cause of the weld lines during the overmolding process in two shot molding. Various dimensions and geometries of substrate$(1^{st}shot)$ and the wall thickness of overmold$(2^{nd}shot)$ have been proposed to avoid the weld lines which are the most inevitable appearance defects occurred on the sub deco. The each design proposal was analyzed by mold flow analysis after part modeling. The analysis results were compared with molded part from mass production tool. It could be seen that from the analysis that the proper geometry of plastic part and type of runner system considering pressure drop under the optimal processing conditions were the most influential factors to avoid weld lines occured on the sub deco.

A Study on Bow of Silicon Solar Cell by Soldering Different Thickness of Ribbon (리본 두께에 따른 태양전지 Bowing현상 연구)

  • Yoon, Na-Ri;Jung, Tae-Hee;Shin, Jun-Oh;Kang, Ki-Hwan;Ahn, Hyeung-Ken;Han, Deuk-Young
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.68-68
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    • 2010
  • To reduce PV manufacturing costs, the thickness of solar cell is getting thinner. Bow is shown after cooling down the temperature of solder cell. It happens because of different thermal expansion coefficients of different metals. Bowed cell can make micro crack while module processing and it can drop off efficiency of PV module. As thinner solar cell is produced, the thickness of ribbon should be concerned to prevent extra bow. In this paper we investigate the contrast of deflection when we solder different thickness of ribbons on same solar cell. This approach would help to find out the optical thickness of ribbon for particular thickness of solar cell later on.

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Fatigue Life Analysis on Multi-Stacked Film Under Thermal and Residual Stresses (열응력과 잔류응력하의 다층박막의 피로수명 해석)

  • Park Jun-Hyub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.4 s.235
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    • pp.526-533
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    • 2005
  • Reliability problem in inkjet printhead, one of MEMS devices, is also very important. To eject an ink drop, the temperature of heater must be high so that ink contacting with surface reaches above $280^{o}C$ on the instant. Its heater is embedded in the thin multi-layer in which several materials are deposited. MEMS processes are the main sources of residual stresses development. Residual stress is one of the factors reducing the reliability of MEMS devices. We measured residual stresses of single layers that consist of multilayer. FE analysis is performed using design of experiment(DOE). Transient analysis for heat transfer is performed to get a temperature distribution. And then static analysis is performed with the temperature distribution obtained by heat transfer analysis and the measured residual stresses to get a stress distribution in the structure. Although the residual stress is bigger than thermal stress, thermal stress is more influential on fatigue life.

Numerical and theoretical modelling of low velocity impact on UHPC panels

  • Prem, Prabhat R.;Verma, Mohit;Ramachandra Murthy, A.;Rajasankar, J.;Bharatkumar, B.H.
    • Structural Engineering and Mechanics
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    • v.63 no.2
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    • pp.207-215
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    • 2017
  • The paper presents the studies carried out on low velocity impact of Ultra high performance concrete (UHPC) panels of size $350{\times}350{\times}10mm^3$ and $350{\times}350{\times}15mm^3$. The panels are cast with 2 and 2.5% micro steel fibre and compared with UHPC without fiber. The panels are subjected to low velocity impact, by a drop-weight hemispherical impactor, at three different energy levels of 10, 15 and 20 J. The impact force obtained from the experiments are compared with numerically obtained results using finite element method, theoretically by energy balance approach and empirically by nonlinear multi-genetic programming. The predictions by these models are found to be in good coherence with the experimental results.

A Study of High Viscosity Phosphor Dispensing for an Electrostatic Printing System (전기수력학 프린팅 시스템을 이용한 고점도 형광체의 정량 토출 연구)

  • Kim, S.W.;Yang, Y.J.;Dang, H.W.;Yang, B.S.;Kim, H.B.;Choi, K.H.
    • Transactions of Materials Processing
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    • v.24 no.2
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    • pp.83-88
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    • 2015
  • For chromaticity correction, it is necessary to dispense high viscosity phosphor slurry since it greatly affects the performance of white LEDs. However, it is quite difficult to dispense high viscosity fluorescent materials. In the current study, micro-discharge electrostatic printing has been used for dispensing various high viscosity phosphor slurries. We have achieved dispersions of up to 50 µg using drop on demand (DOD) discharge experiments. The experiments were conducted with different combinations of process variables such as applied voltage, pneumatic pressure, and frequency.

Preparation of Poly(N-vinyl-2-pyrrolidone) Microparticles Using Supercritical Anti-solvent (초임계 반용매법을 이용한 폴리비닐피롤리돈 미세입자의 제조)

  • Shin, Moon-Sam;Kim, Hwa-Yong
    • Clean Technology
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    • v.14 no.4
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    • pp.242-247
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    • 2008
  • Poly(N-vinyl-2-pyrrolidone) (PVP) has been used as biocompatible and biodegradable polymer in cosmetics, pharmaceuticals and electronics. Micro-particles of PVP were produced using an aerosol solvent extraction system (ASES). Dichloromethane (DCM) and supercritical carbon dioxide were used as solvent and antisolvent, respectively. The mean diameter of the obtained polymer particles ranged from 0.184 to $0.249\;{\mu}m$. The relationship between particle size and initial drop size was also considered.

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A Study on the Pressure Loss Characteristics of Micro-Channel PCHE (마이크로 채널 PCHE의 압력손실 특성에 관한 연구)

  • Kim, Jin-Hyuck;Baek, Seung-Whan;Jeong, Sang-Kwon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.11
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    • pp.751-759
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    • 2010
  • A newly developed type PCHE(Printed Circuit Heat Exchanger), which has a longitudinal corrugation flow channel, was fabricated using etching and diffusion bonding to evaluate its hydraulic performance. The pressure drop characteristics obtained from the experimental results are presented and the local friction factors associated with different hydraulic diameters and inclination angles are discussed. The results of a three-dimensional numerical simulation are presented, conducted using commercial CFD(Computational Fluid Dynamics) software at lower Reynolds number range. The numerical results were validated by experimental data obtained from helium gas experimental apparatus. The results of CFD prediction show fairly good agreement with the experimental data.

A Study of Substrate Surface Treatment and Metal Pattern Formation using Inkjet Printing Technology (잉크젯 프린팅 기술을 이용한 기판 표면처리와 금속 패턴 형성에 관한 연구)

  • Jo, Yong-Min;Park, Sung-Jun
    • Journal of ILASS-Korea
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    • v.17 no.1
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    • pp.20-26
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    • 2012
  • Inkjet printing is one of the direct writing technologies and is able to form a pattern onto substrate by dispensing droplets in desired position. Also, by inkjet technology manufacturing time and production costs can be reduced, and procedures can be more efficient. To form a metal pattern, it must be harmonized with conductive nano ink, printing process, sintering, and surface treatment. In this study, micro patterning of conductive line has been investigated using the piezoelectric printhead driven by a bipolar voltage signal is used to dispense $20-40{\mu}m$ diameter droplets and silver nano ink which consists of 50 nm silver particles. In addition, hydrophobic treatment of surface, overlap printing techniques, and sintering conditions with changing temperature and times to achieve higher conductivity.

A Study on the Effect of Flowrate on the Drop size from Two-Phase Coaxial Nozzle (이상류 동축노즐의 액경에 미치는 공급유량의 영향에 관한 연구)

  • 윤석주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.5
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    • pp.933-942
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    • 1992
  • The effects of the folwrate on the dropsize from the two-phase coaxial nozzle are investigated by using the direct photographic method and the empirical equation is obtained. For the photography, the light source which the life time is the order of 100ns is fabricated and the lens is the zoom lens which has the MICRO function with a teleconvertor. The distillated water and the compressed air of the surrounding temperature are injected and atomized. For the purpose of the exact adjustment and measurement of the flowrates, the two rotameters are used. As a result of this study, the sauter mean diameter of droplets has a tendency for a logarithmic function with air flowrate and for a exponential function with water flowrate.