• Title/Summary/Keyword: Micro Rotor

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Fabrication and Mixing Characteristics of a Micro-Mixer with a Quasi-Active Rotor (준 능동형 로터를 이용한 마이크로 혼합기의 제작 및 혼합특성)

  • Kim, Young-Dae;Lee, Jong-Kwang;Kwon, Se-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.417-424
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    • 2009
  • A micro-mixer with a quasi-active rotor was fabricated, and mixing characteristics were evaluated. The proposed micro-mixer combines an active type micro-mixer with a passive type micro-mixer. The micro-rotor, which is a moving part of an active type micro-mixer, is added in a micro-chamber of a passive type vortex micro-mixer. The rotor rotated by inflows tangent to a chamber, causing strong perturbations. The micro-mixers were fabricated using photosensitive glass. Mixing efficiency of the micro-mixers was measured using an image analysis method. Mixing efficiency and characteristics of the micro-rotor mixer were compared with the vortex micro-mixer without a rotor. Mixing efficiency was reduced as Reynolds number increased at a low Reynolds number due to decrease of residence time. Mixing efficiency at higher Reynolds number, on the other hand, was improved even though residence time decreased since the contact surface between fluids increased by twisted flow. The perturbation induced by rotating rotor at greater than Re 200 improved the efficiency of the rotor mixer.

Clearance Variation Effects on Micro Wave Rotor Operation

  • Okamoto, Koji;Yamaguchi, Kazuo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.855-861
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    • 2008
  • Micro wave rotor is expected to improve the performance of micro gas turbines drastically. In the present study, a micro wave rotor test rig was designed and built for micro gas turbines of 1-10 kW output range, and its test runs were carried out with cold air flow. In the previous experiments, the leakage loss had large influence on its operating condition. Therefore, abradable coating was applied on the end walls to achieve the operation with zero clearance for leakage reduction and its improvement on the operating condition is discussed in this study.

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NAVIER-STOKES SIMULATION OF A MICRO-VISCOUS PUMP (초소형 점성 펌프의 Wavier-Stokes 해석)

  • Kang, D.J.
    • Journal of computational fluids engineering
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    • v.11 no.4 s.35
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    • pp.75-80
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    • 2006
  • Navier-Stokes simulation of the flow in a micro viscous pump is carried out. The micro viscous pump consists of a rotating circular rotor placed in a two dimensional channel. All simulation is carried out by using a finite volume approach, at the Reynolds number of 0.5, to study the performance of the micro viscous pump. Length of channel of the pump is varied to simulate the effects of the pumping load. Numerical solutions show that the net flow of the pump is realized by two counter rotating vortices formed on both sides of the rotor. The volume flow rate of the pump is decreased as length of the channel is increased, while the static pressure difference across the rotor is increased. The static pressure difference across the rotor is observed to be inversely proportional to the volume flow rate as inertia effects are negligibly small. The efficiency of the pump is found to reach a maximum when two counter rotating vortices on both sides of the rotor becomes to merge forming an outer enveloping vortex.

Flow Analysis in Positive Displacement Micro-Hydro Turbine and Development of Low Pulsation Turbine

  • Kurokawa, Junichi;Matsui, Jun;Choi, Young-Do
    • International Journal of Fluid Machinery and Systems
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    • v.1 no.1
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    • pp.76-85
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    • 2008
  • In order to extract micro hydropower in the very low specific speed range, a Positive Displacement Turbine (PDT) was proposed and steady performance was determined experimentally. However, the suppression of large pressure pulsation is inevitable for practical application of PDT. The objective of the present study is to reveal the mechanism and the characteristics of pressure pulsation in PDT by use of CFD and to suppress the pressure pulsation. Unsteady CFD analysis has revealed that large pressure pulsation is caused by large variation of rotational speed of the following rotor, while the driving rotor, which is output rotor, keeps constant speed. Here is newly proposed a 4-lobe helical type rotor which can reduce the pressure pulsation drastically and the performance prediction of new PDT is determined.

Evaluation on Degradation of Cr-Mo-V Steel by Micro-Vickers Hardness Measurement (미소 비커스경도에 의한 Cr-Mo-V강의 경년열화 평가)

  • Kim, Jung-Ki;Nahm, Seung Hoon;Kim, Amkee
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.1
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    • pp.54-61
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    • 1998
  • Since Cr-Mo-V steel has excellent fracture and creep properties at elevated temperature, they are extensively used as steam turbine components such as the turbine rotor. However, the turbine rotor steel used to suffer material degradation during long term service. Therefore, the assessment of the safety and residual life of the turbine rotor is periodically required during service. One of the most convenient techniques for that is the hardness method mainly due to its simplicity and nondestructive characteristics. In this research, six specimens with different aging times of turbine rotor steel were artificially prepared by an isothermal heat treatment at $630^{\circ}C$. The micro Vickers hardnesses of specimens were measured at room temperature. The relationships between the fracture properties and the hardness ratio were investigated. And also an indirect method to evaluate the residual life of degraded turbine rotor was proposed based on the micro Vickers hardness measurement.

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Stability Improvement of the Ultra-High Speed Micro Turbocharger Supported by Air Foil Bearings (공기 포일 베어링으로 지지되는 초고속 마이크로 터보차져의 구동 안정성 향상에 관한 연구)

  • Kwak, Yong-Suk;Kim, Chang-Ho;Chung, Jin-Taek;Lee, Yong-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.7
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    • pp.541-548
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    • 2008
  • To improve the operational stability of the 100 Watts class Micro Gas Turbine, the air foil bearing with additional damping material has been investigated. The key of structure is that a viscoelastic material is coated under the top foil. The compliant foil journal bearing and thrust bearing are designed to withstand high load of vibrations at the operational speed 870,000 rpm. Test is executed in room temperature. Rotor has stably operated above 480,000 rpm. It is over 55% of the designed speed 870,000 rpm. Synchronous and subsynchronous vibrations are both well controlled. Vibration amplitude diminished over 50%. With the help of increased damping resulting from the viscoelasticity, the rotor stability of Micro turbocharger has been improved.

Effect of Blade Angles on a Micro Axial-Type Turbine Operated in a Low Partial Admission Rate (부분분사 마이크로 축류형터빈에서의 익형각 효과에 관한 연구)

  • Cho, Soo-Yong;Cho, Bong-Soo;Cho, Chong-Hyun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.4
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    • pp.10-18
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    • 2007
  • A tested micro axial-type turbine consists of two stages and its mean radius of rotor flow passage is 8.4 mm. This turbine could be applied to a driver of micro power system, and its rotational speed in the unloaded state reaches to 100,000 RPM. The performance of this system is sensitive depending on the blade angles of the rotor and stator because it is operated in a low partial admission rate, so a performance test is conducted through measuring the specific output power and the net specific output torque with various blade angles on the nozzle, stator and rotor. The experimental results show that the net specific output torque is varied by 15% by changing the rotor blade angle, and the optimal incidence angle is about $10.3^{\circ}$.

Multi-Body Dynamic Modeling for a Flexible Rotor and Vibration Control using a Novel Phase Adjusting Technique (유연 회전축의 다물체 동역학 모델링 및 위상 조절법을 이용한 진동 제어)

  • Jung, Hoon-Hyung;Jo, Hyeon-Min;Kim, Chae-Sil;Cho, Soo-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.87-92
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    • 2011
  • This article proposes a new technique of the dynamic model using multi-body dynamic analysis tool for a flexible main spindle rotor system with a novel phase adjusting control technique for the purpose of an active control of rotor vibration. The dynamic model is used as a plant model. Also in order to make control system, a component parameters and phase controller is composed and simulated by SIMULINK. The vibration is reduced to 50%. Therefore the ADAMS dynamic model for the flexible main spindle rotor and the phase adjusting control techniques may be effective for the suppressing the vibration and helpful for the future active control for rotor vibration.