• Title/Summary/Keyword: Micro Drilling

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A Study on the optimal machinability cutting conditions of the micro-drilling (미세구멍 가공의 최적 절삭력을 위한 절삭조건에 관한 연구)

  • 이병열;안중환;오정욱;김상준;이응숙
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.131-135
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    • 1993
  • 오늘날 전자산업, 광학기계,미세노즐 및 오리피스, 정밀공구,게이지, 고밀도 PCB 기판등 각종 산업에서 미세구멍 가공기술이 요구되고 있다. 이러한 구멍 가공에 사용될 수 있는 기술로는 드릴 가공의 기계적 가공방식 이외에 레이져가공,전자빔가공, 방전가공등의 열적가공방식과 전해가공,전해연마,화학부식의 화학적가공 방식이 있겠으나 생산성, 가공표면의 정도, 심혈가공의 어려움 등의 이유로 미세드릴을 이용한 기계적인 가공방법이 선호되고 있다. 본 연구에서는 미세구멍/가공시 가공토크에 미치는 중요 변수들의 영향을 실험을 통하여 조사하여 높은 절삭성을 발휘하는 동시에 공구의 파손도 피할 수 있는 조건을 제시하였다.

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Laser-induced Thermochemical Wet Etching of Titanium for Fabrication of Microstructures (레이저 유도 열화학 습식에칭을 이용한 티타늄 미세구조물 제조)

  • 신용산;손승우;정성호
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.32-38
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    • 2004
  • Laser-induced thermochemical wet etching of titanium in phosphoric acid has been investigated to examine the feasibility of this method fur fabrication of microstructures. Cutting, drilling, and milling of titanium foil were carried out while examining the influence of process parameters on etch width, etch depth, and edge straightness. Laser power, scanning speed of workpiece, and etchant concentration were chosen as major process parameters influencing on temperature distribution and reaction rate. Etch width increased almost linearly with laser power showing little dependence on scanning speed while etch depth showed wide variation with both laser power and scanning speed. A well-defined etch profile with good surface quality was obtained at high concentration condition. Fabrication of a hole, micro cantilever beam, and rectangular slot with dimension of tess than 100${\mu}{\textrm}{m}$ has been demonstrated.

Estimation of Material Removal Volume of a Micro-EDM Drilled Hole Using Discharge Pulse Monitoring

  • Jung, Jae-Won;Ko, Seok-Hoon;Jeong, Young-Hun;Min, Byung-Kwon;Lee, Sang-Jo
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.4
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    • pp.45-49
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    • 2007
  • When drilling using electrical-discharge machining (EDM), severe electrode wear makes in-process measurements of the depth of the drilled hole and the volume of material removed impossible. To estimate the volume of material removed a reliable real-time discharge pulse counting method is proposed by assuming that the volume removed in EDM is proportional to the number of discharge pulses from an iso-energy pulse generator. The geometry of machined holes, including depths and cross-sectional profiles, is estimated using geometric analysis. A proportional relationship between the volume of material removed and the number of discharge pulses was developed and verified by experiments.

Development of High Precision Machining Technology (초정밀 표면 형상 가공기술 개발)

  • 이응숙
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.435-440
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    • 2000
  • In this study, we aims to develop the machining technology for the ultra precision surface and profile accuracy. For this purpose, we construct the electrolytic in process grinding system (ELID grinding) and apply to the cylindrical and internal grinding. Through the various machining experiments such as SCM steel., ceramics, tungsten carbide etc., we have obtained nanometer surface roughness. And we have applied this mirror grinding technique to hydraulic manual valve and mold core of mini disk optical pick-up base. For the development of fine mechanical part machining technology, e have made multi fiber optical connector using fine grinding technology. And constructed micro drilling system with process monitoring system which is possible to drill 50${\mu}{\textrm}{m}$ diameter hole.

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A Study on the Control of Micro Drilling by the GA-based Fuzzy Interence (GA-based Fuzzy 추론에 의한 미세드릴가공의 제어에 관한 연구)

  • 백인환;정우섭;권혁준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.64-68
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    • 1995
  • 미세드릴가공은 최근의 공업제품의 소형 경량화 추세로 인해 수요가 급증하고 있으나 가공시에 있어서 많은 난 점이 존재 하기 때문에 강도 높은 가공기와 숙련된 가공전문가를 필요로 한다. 본 연구에서는 미세드릴가공을 수행하기 위해 우선 절삭상태 검출방법으로써 실용적이고 가공상황에 간섭을 일으키지 않는 주축용 모터의 전류 값을 이용하며 제어기 설계를 위해 퍼지추론과 유전알고리즘 이론을 도입한다. 이러한 지능형 가공방법을 미세 드릴가공에 구현하기 위해서 오프라인으로 안정한 가공조건을 초기화한 다음 퍼지제어기를 이용하여 일정한 절삭력을 유지할 수 있도록 실시간으로 이송속도를 제어하며 가공상황 변동에 따른 적절한 퍼지규칙을 자기 동조하는 최적화 알고리즘을 제안한 후 실제가공을 통하여 미세드릴가공의 특성과 제어기의 성능을 평가한다.

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Design of The Tool Horn for Dies Needle Horning Manufacturing (인발다이 가공을 위한 니들 호닝기용 툴혼 설계)

  • Yoon H.J.;Yoon Y.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.231-232
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    • 2006
  • Ultrasonic machining technology has been developed over recent years for manufacturing the quality-assured precision parts fur several industrial application such as optics, semiconductors, aerospace and automobile application. Ultrasonic needle horning is widely used in cutting(drilling) of non-conductive, brittle workpiece materials. This paper intends to understanding of the basic mechanism of ultrasonic needle horning. And frequency analysis program is used to easily predict the natural frequency of ultrasonic vibration cutting tools.

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A Study on Micro ED-Drilling of cemented carbide (초경합금의 미세방전 드릴링에 관한 연구)

  • Kim, Chang-Ho;Kang, Soo-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.1-6
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    • 2010
  • The wavelet transform is a popular tool for studying intermittent and localized phenomena in signals. In this study the wavelet transform of cutting force signals was conducted for the detection of a tool failure in turning process. We used the Daubechies wavelet analyzing function to detect a sudden change in cutting signal level. A preliminary stepped workpiece which had intentionally a hard condition was cut by the inserted cermet tool and a tool dynamometer obtained cutting force signals. From the results of the wavelet transform, the obtained signals were divided into approximation terms and detailed terms. At tool failure, the approximation signals were suddenly increased and the detailed signals were extremely oscillated just before tool failure.

Effect of Laser Pre-Drilling on Insertion Torque of Orthodontic Miniscrews: A Preliminary Study

  • Kim, Keun-Hwa;Choi, Sung-Hwan;Cha, Jung-Yul;Hwang, Chung-Ju
    • Journal of Korean Dental Science
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    • v.10 no.2
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    • pp.66-73
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    • 2017
  • Purpose: To evaluate the effect of different-sized drill tips and laser irradiation times on the initial stability of orthodontic miniscrews placed in Er,Cr:YSGG-laser pre-drilled holes in an animal model. Materials and Methods: Laser pre-drilled holes were made in dog mandibular bone with an Er,Cr:YSGG laser using irradiation times of 5, 7, 9, 11, and 13 seconds, and tip diameters of 0.4 and 0.6 mm. The maximum diameter and depth of the pre-drilled holes was measured with micro computed tomography. The maximum insertion torque was measured during placement the miniscrew. Result: Laser pre-drilled holes were conical shaped. The maximum diameter of pre-drilled holes increased with longer laser irradiation times (P>0.05) and larger tip diameters (P<0.05). The depth of pre-drilled holes increased with longer laser irradiation times and larger tip diameters (P<0.05). When the 0.4 mm tip, but not the 0.6 mm tip, was used, the insertion torque decreased significantly with longer laser irradiation times (P<0.05). Conclusion: Tip diameter impacted insertion torque more than irradiation time. It takes at least 9 seconds using a 0.6 mm tip to create a 0.8 mm diameter and 1.0 mm depth hole in thick cortical bone.

Relationship between Oxygen Isotopic Composition of Walleye Pollock(Theragra chalcogramma) Otoliths and Seawater Temperature (명태(Theragra chalcogramma) 이석 내 산소동위원소 조성과 서식 수온 특성)

  • Yang, Yoon-Seon;Kang, Su-Kyung;Kim, Su-Am;Kim, Soon-Song
    • Ocean and Polar Research
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    • v.30 no.3
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    • pp.249-258
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    • 2008
  • Oxygen isotopic composition(${\delta}^{18}O$) of walleye pollock, Theragra chalcogramma, otoliths were measured to investigate interannual and regional correlation with habitat temperature. Specimens were collected from fishermen in Korea and Japan between $1997{\sim}1999$, while seawater temperatures were obtained from Korean and Japanese Oceanographic Data Centers. Seawater temperature was generally lower off the eastern Korean Peninsula than off eastern Hokkaido(Japan). Sagittal otoliths were removed for measurement of ${\delta}^{18}O$ using a micro-drilling technique. In most cases, ${\delta}^{18}O$ and habitat temperature exhibited negative relationship in Korean and Japanese waters. Higher ${\delta}^{18}O$ was observed in Korean pollock compared to Japanese pollock. The marginal parts of otoliths exhibited higher ${\delta}^{18}O$ than cores from both regions. This is an indication that somatic growth of walleye pollock occurs in deeper and cooler waters. Interannual variation in ${\delta}^{18}O$ was also observed. Mean ${\delta}^{18}O$ values acquired from 1997 otoliths were lower(2.15%) than those of 1998(2.67%) and 1999 (2.65%) in Korean pollock. These measurements coincided with changes in observed temperature in Korean waters, in which mean seawater temperature was warmer in 1997 than in 1998 and 1999. In Japanese waters, mean seawater temperature was lowest in 1997, which coincided with highest ${\delta}^{18}O$ values in the same year.

Reliability of Non-invasive Sonic Tomography for the Detection of Internal Defects in Old, Large Trees of Pinus densiflora Siebold & Zucc. and Ginkgo biloba L. (노거수 내부결함 탐지를 위한 비파괴 음파단층촬영의 신뢰성 분석(소나무·은행나무를 중심으로))

  • Son, Ji-Won;Lee, Gwang-Gyu;An, Yoo-Jin;Shin, Jin-Ho
    • Korean Journal of Environment and Ecology
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    • v.36 no.5
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    • pp.535-549
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    • 2022
  • Damage to forests, such as broken or falling trees, has increased due to the increased intensity and frequency of abnormal climate events, such as strong winds and heavy rains. However, it is difficult to respond to them in advance based on prediction since structural defects such as cavities and bumps inside trees are difficult to identify with a visual inspection. Non-invasive sonic tomography (SoT) is a method of estimating internal defects while minimizing physical damage to trees. Although SoT is effective in diagnosing internal defects, its accuracy varies depending on the species. Therefore, it is necessary to analyze the reliability of its measurement results before applying it in the field. In this study, we measured internal defects in wood by cross-applying destructive resistance micro drilling on old Pinus densifloraSiebold & Zucc. and Ginkgo bilobaL., which are representative tree species in Korea, to verify the reliability of SoT and compared the evaluation results. The t-test for the mean values of the defect measurement between the two groups showed no statistically significant difference in pine trees and some difference in ginkgo trees. Linear regression analysis results showed a positive correlation with an increase in defects in SoT images when the defects in the drill resistance graph increased in both species.