• Title/Summary/Keyword: Metallography

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A Study on the Changes in Microstructures and Mechanical Properties of Unidirectionally Solidified Al-Cu Alloys due to Cold-Rolling (Al-Cu 합금의 일방향 응고조직과 기계적 성질에 미치는 냉간압연의 영향)

  • Oh, Myung-Hwan;Ra, Hyong-Yong
    • Journal of Korea Foundry Society
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    • v.3 no.1
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    • pp.3-12
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    • 1983
  • The influence of columnar dendirtes on the mechanical properties of Al-1% Cu alloys as unifirectionalloy solidified under the conditions of controlled crystal growth rate (R) and temperature gradient (G) was investigated. And the change of metallography and mechanical properties when unifirectionalloy solidified alloys and cast alloys were cold-rolled from 10% to 90% in reduction ratio was studied. The results are as follows: 1. The elongation and yield strength of unifirectionalloy solidified alloy are higher then those of cast alloy, but there is a little decrease in ultimate tensile strength. 2. The metallography and mechanical properties are changeable with the primary arm spacings when the unidirectionalloy solidified alloys were cold-rolled from 10% to 90% in reduction ratio. An alloy with larger primary arm spacings was easily changeable in metallography and mechanical properties when it was cold-rolled. 3. The tensile strength of transversely cold-rolled to 90% in reduction ratio was higher then that of longitudionalloy cold-rolled to 90% in reduction ratio. In the case, the fractorgraphs of fractured surface showed that the cast alloy and the unifirectionalloy solidified alloy was ductile-fractured, but the surface of transversely cold-rolled to 90% reduction of unidirection alloy solidified was slip plane qracture.

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Laser Welding of Seal Tube for Instrumented Irradiation Fuel Test (계장핵연료 조사시험용 실튜브 레이저용접기술)

  • Kim Soo-Sung;Lee Chul-Yong;Kim Woong-Ki;Park Geun-Il;Koh Jinh-Yun;Seo Jun-Seok
    • Journal of Welding and Joining
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    • v.23 no.6
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    • pp.43-48
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    • 2005
  • This work was carried out to obtain sound welds and to select a most suitable binary metal joint among three different dissimilar binary metal combinations such as Zr-4/Ta, Mo/Ta and Ti/Ta(seal tube/sensor sheath) joints fur the instrumented nuclear fuel irradiation test. To do this, Taguchi experimental method was employed to optimize the experimental data. In addition, metallography, micro-focus x-ray radiography and hardness test were conducted to examine the welds. From the weld bead appearance, penetration depth and bead width as well as weld defects standpoint, Zr-4/Ta joint is suggested for the circumferential joining between a seal tube and a sensor sheath. The optimized welding parameters based on Zr-4/Ta joint are suggested as well.

Prediction model for prior austenite grain size in low-alloy steel weld HAZ (용접열영향부 호스테나이트 결정립 크기 예측 모델링)

  • 엄상호;문준오;이창희;윤지현;이봉상
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.43-45
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    • 2003
  • The empirical model for predicting the prior austenite grain size in low-alloy steel weld HAZ was developed through examining the effect of alloying element. The test alloys were made by vacuum induction melting. Grain growth behaviors were observed and analyzed by isothermal grain growth test and subsequent metallography. As a result, it was found that the grain growth might be controlled by grain boundary diffusion and the empirical model for grain growth was presented.

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Observations on the Influence of Hydrogen on the Sintering of an Al-2Mg Alloy

  • Schaffer, G.B.;Yao, J.Y.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.816-817
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    • 2006
  • Hydrogen, in even small quantities, is extremely deleterious to the sintering of aluminium. Understanding the cause of this effect is complicated by the multiple interactions that occur in multi-component systems. In this work, we examine the sintering rsponse of Al-2Mg (a simplified system) in pure nitrogen and nitrogen-hydrogen using dilatometry, differential scanning calorimetery, thermogravimetry and metallography.

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Failure Analysis of Circulating Water Pump Shaft in Power Plant (발전 계획에서 순환 물 펌프 고장 분석)

  • Lee, Jaehong;Jung, Nam-gun
    • KEPCO Journal on Electric Power and Energy
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    • v.7 no.1
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    • pp.125-128
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    • 2021
  • This paper presents the root cause failure analysis of the circulating water pump in the 560 MW thermal power plant. A fractured austenitic stainless-steel shaft operated for 24 years was examined. Fracture morphology was investigated by micro and macro-fractographic analysis. The metallurgical analyses including chemical analysis, metallography and hardness testing were performed. The analysis reveals that the pump shaft was fractured due to the reverse bending load with combination of rotating bending load. Corrective actions for plant operator was recommended based on the analysis.

PHEBUS FPT0실험 PIE결과를 통한 노심 손상 후기 과정 분석

  • 박래준;김상백;김희동
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.11a
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    • pp.435-440
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    • 1996
  • PHEBUS FPT0 노내실험의 핵연료 다발에 대한 실험후 비파괴 검사 및 파괴 검사 결과를 분석하여 노심손상 후기과정을 정alf 분석하였다. 분석한 비파괴 검사결과는 gamma scanning, radiography, tomographies 였으며 파괴 검사 결과는 정밀사진, metallography, Electron Probe Micro Analysis(EPMA)였다. 그 결과, PHEBUS-FPT0 실험에 사용한 핵연료다발은 기존에 수행된 어떤 다른 노내실험의 핵연료다발보다 많이 용융되었으며 용융 pool 및 피막충의 형성, 용융물 내부의 자연대류 열전달과 이에 따른 shroud 물질 손상, 핵연료다발 물질들간의 eutectic 형성 등을 보여주었다. 특히 Ag-In-Cd 제어봉 물질과 stainless-steel이 핵연료봉 물질과 반응하여 이들의 용융온도를 낮게하여 실험 예측값보다 많이 핵연료다발이 손상되어 기존 중대사고 해석 전산코드의 개선이 요구되었다.

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A Study on the Characteristics of Zr-4 End Cap Welded Joints Using Resistance Upset Welding (저항업셋 용접법을 이용한 Zr-4 End Cap용접부의 특성에 관한 연구)

  • 박철주;김형수;이영호;강원석
    • Journal of Welding and Joining
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    • v.10 no.4
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    • pp.240-249
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    • 1992
  • The objective of this study is to investigate the characteristics of welded joints on the Zircaloy-4 resistance upset welding for HWR(Heavy Water reactor)fuel rods. To estimate the characteristics of welded joints, the various tests were performed on the test coupons systematically with a wide range of each welding parameters in terms of a tensile test, burst test, knoop hardness test and metallography. Major results obtained in this study are as follows: 1. The tube and machined with 120.deg. projection was the reliable weld joint design for the nuclear fuel rod end cap welding. 2. As the weld current and the amount of upset increased linearly with increasing welding main heat input, it could make an estimate of their variation in accordance with the phase shift control. 3. It was found that an increase in squeeze force has an effect on the upset contour of welded joint because the amount of upset were increased by the change of squeeze force.

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Study on the optimum hot forming temperature and solution heat treatment temperature for the super duplex stainless steel weld (수퍼 이상 스테인리스강 용접부의 최적 열간 성형온도 및 용체화 열처리 온도에 관한 연구)

  • Ji Chun-Ho;Choi Jun-Tae;Kim Dae-Sun
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.137-139
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    • 2006
  • In order to establish the optimum hot forming temperature and solution heat treatment temperature for 25% chromium super duplex stainless steel weld, a commercial 25%Cr-10%Ni-4%Mo weld metal for super duplex stainless steel(UNS S32750) with different solution heat treatment conditions at $1100^{\circ}C,\;1050^{\circ}C,\;1025^{\circ}C\;and\;1000^{\circ}C$ for 1.5 hours has been investigated by means of optical metallography, and estimated mechanical properties. It is found that exposure to elevated temperatures at $1050^{\circ}C,\;1025^{\circ}C\;and\;1000^{\circ}C$ except $1100^{\circ}C$ brings partial decomposition of ferrite to austenite and sigma phase, which deteriorates their properties and heat treatment at $1100^{\circ}C$ shows acceptable mechanical properties.

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Evaluation of Endcap Welding Test for a Nuclear Fuel Rod having External and Internal Tube Structure (내외부 이중튜브구조를 갖는 핵연료봉의 봉단마개 용접시험 평가)

  • Kim, Soo-Sung;Kim, Jong-Hun;Kim, Hyung-Kyu
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1377-1380
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    • 2008
  • An irradiation test of a nuclear fuel rod having external and internal tube structure was planned for a performance. To establish fabrication process satisfying the requirements of irradiation test, micro-TIG welding system for fuel rods was developed, and preliminary welding experiments for optimizing process conditions of fuel rod was performed. Fuel rods with 15.9mm diameter and 0.57mm wall thickness of cladding tubes and end caps have been used and optimum conditions of endcap welding have been selected. In this experiment, the qualification test was performed by tensile tests, helium leak inspections, and metallography examinations to qualify the endcap welding procedure. The soundness of the welds quality of a dual cooled fuel rods has been confirmed by mechanical tests and microstructural examinations.

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Microstructures of Bonding Interfaces after Semi-Solid Brazing of Aluminum Using A357 as a Filler Metal (A357을 이용한 알루미늄 반응고 브레이징 접합 계면 특성)

  • Lee, S.Y.
    • Transactions of Materials Processing
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    • v.21 no.8
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    • pp.506-511
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    • 2012
  • Aluminum brazing normally requires a careful control of temperature due to the small interval between brazing and melting temperatures for base materials. Unsuitable processing conditions, including brazing temperature outside admissible range, gap between brazed materials or inadequate flux feeding, can lead to joining defects. In this study, A357 was used as a filler metal for the brazing of pure aluminum base materials and brazed at temperatures in the semi-solid state. Interface microstructures with base materials were observed using optical metallography(OM) and scanning electron microcopy(SEM) with energy dispersive spectroscopy(EDS), and compared to conventional aluminum brazing.