• 제목/요약/키워드: Metal-rolling

검색결과 200건 처리시간 0.029초

열간 비대칭 압연한 AA1050 Al 판재의 집합조직과 소성변형비 변화 (Texture and Plastic Strain Ratio Changes of Hot Asymmetrically Rolled AA1050 Al Sheet)

  • 보보무로드 함라쿠로프;이철우;김인수
    • 소성∙가공
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    • 제28권5호
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    • pp.287-293
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    • 2019
  • The plastic strain ratio is one of the factors of the deep drawability of metal sheets. The plastic strain ratio of Al sheet is low value. Therefore, it is necessary to increase the plastic strain ratio in order to improve the deep drawability of the Al sheet. This study investigated the increase in the plastic strain ratio and the texture change of AA1050 Al sheet after the hot asymmetric rolling. The average plastic strain ratio of initial AA1050 Al sheets was 0.41. After 84% hot asymmetric rolling at $400^{\circ}C$, the average plastic strain ratio was 0.77. The average plastic strain ratio of 84% hot asymmetrically rolled AA1050 Al sheet at $400^{\circ}C$ is 1.9 times higher than that of initial AA1050 Al sheet. The ${\mid}{\Delta}R{\mid}$ of 84% hot asymmetrically rolled AA1050 Al sheet at $400^{\circ}C$ is 1/2 times lower than that of initial AA1050 Al sheet. This result is due to the development of the intensity of the ${\gamma}-fiber$ texture and the decrease of the intensity of {001}<100> texture after the hot asymmetric rolling of AA1050 Al sheet.

열간 비대칭 압연한 AA3003 판재의 집합조직과 소성변형비 변화 (Texture and Plastic Strain Ratio Changes of Hot Asymmetrically Rolled AA3003 Sheet)

  • 보보무로드 함라쿠로프;이철우;김인수
    • 소성∙가공
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    • 제28권5호
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    • pp.281-286
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    • 2019
  • The plastic strain ratio is one of the factors of the deep drawability of metal sheets. The plastic strain ratio of Al sheet is low value. Therefore, it is necessary to increase the plastic strain ratio in order to improve the deep draw ability of the Al sheet. This study investigated the increase of the plastic strain ratio and the texture change of AA3003 sheet after the hot asymmetric rolling. The average plastic strain ratio of the initial AA3003 sheets was 0.69. After 83% hot asymmetric rolling at $200^{\circ}C$, the average plastic strain ratio was 0.83. The average plastic strain ratio of the 83% hot asymmetrically rolled AA3003 sheet at $200^{\circ}C$ is 1.2 times higher than that of the initial AA3003 sheet. The ${\mid}{\Delta}R{\mid}$ of 83% hot asymmetrically rolled AA3003 sheet at $200^{\circ}C$ is 0.83 times lower than that of the initial AA3003 sheet. This result is due to the development of the intensity of ${\gamma}-fiber$ texture and reduces the intensity of {001}<110> and {001}<100> textures after hot asymmetric rolling of AA3003 sheet.

Lead Screw 공정 설계를 위한 전조 해석 (Thread Rolling Analysis for Lead Screw Process Design)

  • 신명수;차성훈;김종봉;김종호;나승우
    • Elastomers and Composites
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    • 제44권4호
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    • pp.391-396
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    • 2009
  • 본 연구에서는 전조공정의 수치해석을 수행하였다. 해석을 이용한 공정 인자 설계에 앞서서, 효율적이고 신뢰성 있는 해석을 위한 해석 조건에 대하여 연구를 수행하였다. 치형의 개수와 요소의 수에 대한 해석 결과를 바탕으로 해석의 정도를 보장하고 효율적으로 해석을 수행할 수 있는 조건을 설정하였다. 그리고, 프랭크 각도와 치형의 끝단부 라운드 등의 금형의 형상과 성형 온도가 유효 응력, 유효 변형율, 전조력, 그리고 크랙 발생에 미치는 영향을 알아보았다. 해석은 DEFORM-3D를 이용하여 수행하였다. 프랭크 각도와 치형의 끝단 부 라운드는 전조력에 영향을 미치는 것을 확인할 수 있었으며, 성형 온도 조건에 따라서 유효 변형률과 전조력, 그리고 크랙을 예상 할 수 있었다.

LED집어등 설치에 따른 연안 채낚기 어선의 복원성능 (Stability of fishing vessel according to the LED luring lamp installation)

  • 정성재;안희춘
    • 수산해양기술연구
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    • 제50권4호
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    • pp.623-632
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    • 2014
  • In this study, the stability of fishing vessels get some change in accordance with the installation of LED luring lamp in comparison with metal halide luring lamp were investigated. Inclining test for 9.77 ton class of squid jigging and hair-tail angling vessel was performed in order to make a stability evaluation. A performance analysis of the target vessels to the stability on the basis of KST-SHIP program was evaluated. The results were as follows in this study. The stability of the fishing vessel by a metal halide such as LED and the like according to the result obtained by the inclining test is a slightly present difference, and the stability is not affected. The fishing vessel with LED lamp installed satisfies all the stability criteria specified in law and IMO rule. Compared to the metal halide LED lamp the increase of the height of the center of gravity and the initial transverse metacenter was caused. Due to the LED installation, the somewhat wider wind area of the waterline, which appears as a result, does not lead to an actual increase in rolling period. But then it is necessary to be designed on that the LED lamp shape reduces wind pressure area. Because of LED lamp installation, the GM value of vessels is increasing faster rolling cycle so causes a decrease in the sense that the crew is aboard.

Cu-Zn 금속 합금의 산화.환원 반응에 의한 난분해성 COD처리에 관한 연구 (A Study on the Treatment of Refractory Organics by Redox Reaction of Cu-Zn Metal Alloy)

  • 송주영;박지원;김종화
    • 한국응용과학기술학회지
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    • 제30권1호
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    • pp.166-172
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    • 2013
  • 본 연구는 압연공정에서 발생하는 폐수 중에 함유되어있는 난분해성 COD 물질을 $80{\mu}m$ 두께의 극세사 형태로 제조된 Cu-Zn 금속합금의 산화 작용으로 인하여 발생하는 OH 라디칼을 이용하여 처리하는 방법에 관한 기초 연구이다. OH 라디칼은 유기화합물(RH) 속에 포함된 수소를 수소추출반응(H Abstraction) 또는 탄소와 탄소(C-C)의 불포화 결합에 첨가됨으로써 빠르고 비 선택적인 반응을 수행하는 것으로 알려진 것처럼 난 분해성 유기화합물의 처리에 효과적인 것으로 나타났다. 금속합금 반응 물질은 극세사 형태로 표면적이 넓어서 1회 처리만으로도 수용액의 pH를 평형에 도달하게 하여서 반응 효율성이 높은 것으로 나타났다. COD처리 효율은 중성 pH에 가까운 pH 7, pH 6에서 최고치를 보였으며 산성분위기인 pH 5이하 및 알칼리성 분위기인 pH 8이상에서는 낮은 효율을 보였다. 실제 압연 폐수의 응집 침전을 이용한 COD 처리에서도 redox 반응장치의 유무에 따라 2배 이상의 처리효율의 차이를 보였다.

Simi-solid 재료의 직접압연 공정해석

  • 김영도;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.518-523
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    • 1993
  • A computer program has been developed for analyzing the two-dimensional unsteady conservation equations for transport phenomena in the ool region of direct rolling with semi-solid metal in order to describe the velocity and temperature, and the solidification process of the semi-solid metal. The energy equations of cooling roll is solved simultaneously with semi-solid metal in order consider heat transfer through the cooling roll. The FDM(finite difference method) and FEM(finite element method) are used in region of pool and roll, respsctively, to reduce computing time and to improve accuracy of calculation. In the present study, influence of solid fraction and casting speed are investigated in a point of view of strip formability with semi-solid metal.

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Fatigue Crack Growth Behavior for Welded Joint of X80 Pipeline Steel

  • Kim, Young-Pyo;Kim, Cheol-Man;Kim, Woo-Sik;Shin, Kwang-Seon
    • 비파괴검사학회지
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    • 제29권1호
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    • pp.43-48
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    • 2009
  • The fatigue crack growth behavior of high strength X80 pipeline steel was investigated with compact tension specimens that crack growth directions were aligned either parallel or normal to the rolling direction of the pipeline. Also, the fatigue crack growth rates for welded joint of X80 pipeline steel were investigated with compact tension specimens that crack growth directions were aligned either parallel or normal to the welding line. The experimental results indicated the fatigue crack growth behavior was markedly different in three zones, weld metal, heat affected zone and base metal of welded joints. There was a trend toward increment in the fatigue life of weld metal and heat affected zone as compared with the X80 pipeline steel.

저항복비·고강도 구조용 내화강의 피로특성 및 비파괴평가 (Fatigue Characteristics and its Nondestructive Evaluation of Fire-resistance Steel for Construction with Low Yield Ratio and High Strength)

  • 김현수;남기우;강창룡
    • 열처리공학회지
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    • 제14권4호
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    • pp.212-219
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    • 2001
  • The fatigue test was carried out to evaluate the fatigue characteristics of fire resistance steel for frame structure and heat affected zone (HAZ) by the one side Gas Metal Arc Welding (GMAW). In this paper, the fatigue crack growth behavior was investigated with the compact tension specimen of base metal and the HAZ according to chemical composition and rolling end temperature, respectively. And the acoustic emission signals obtained from the fatigue test were analyzed by the time-frequency analysis method as a nondestructive evaluation. Main results obtained are summarized as follows; The hardness was appeared softening phenomenon that weld metal and HAZ are lower than that of base metal. Fatigue life of welded specimen was longer than that of base metal. m was 3~4.5 in base metal and 3.8~5.8 in HAZ. The main frequency range of acoustic emission signal analyzed from time-frequency method is different with the range by noise and crack. Also, it could be classified that it was also generated by fracture mechanics of dimple, inclusion etc.

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TiNi/A16061 형상기억복합재료의 피로균열진전에 대한 냉간압연효과 (Effect of Cold Rolling on Fatigue Crack Propagation of TiNi/A16061 Shape Memory Composite)

  • 이진경;박영철;이규창;이상필;조윤호;이준현
    • 대한기계학회논문집A
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    • 제29권10호
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    • pp.1315-1320
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    • 2005
  • TiNi alloy fiber was used to recover the original shape of materials using its shape memory effect. The shape memory alloy plays an important role within the metal matrix composite. The shape memory alloy can control the crack propagation in metal matrix composite, and improve the tensile strength of the composite. In this study, TiNi/A16061 shape memory alloy(SMA) composite was fabricated by hot press method, and pressed by a roller for its strength improvement. The four kinds of specimens were fabricated with $0\%,\;3.2\%,\;5.2\%\;and\;7\%$ and volume fraction of TiNi alloy fiber, respectively. A fatigue test has performed to evaluate the crack initiation and propagation for the TiNi/A16061 SMA composite fabricated by かis method. In order to study the shape memory effect of the TiNi alloy fiber, the test has also done under both conditions of the room temperature and high temperature. The relationship between the crack growth rate and the stress intensity factor was clarified for the composite, and the cold rolling effect was also studied.