• 설비공학논문집
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• 제11권6호
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• pp.808-814
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• 1999

Pool boiling performance of a metal-formed enhanced tube for a flooded refrigerant evaporator was experimentally investigated. Tests were performed for three different refrigerants(R-11, R-123, R-l34a), at two different saturation temperatures $4.4^{\circ}C \;and \;26.7^{\circ}C$ .Heat flux was varied from 10㎾/$m^2\;to\ 50㎾/$m^2$. Compared with the heat transfer coefficients of the smooth tube, the heat transfer coefficients of the enhanced tube were 6.6 times higher for R-11, 6.0 tines higher for R-123 and 3.5 times higher for R-l34a. The enhancements are comparable with those of foreign products. The heat transfer coefficients of R-l34a were higher than those of R-11 and R-123, either for the enhanced tube or for the smooth tube. At $4.4^{\circ}Csaturation temperature, however, the heat transfer coefficients of R-l34a were approximately the same as those of R-11, The effect of the saturation pressure on the boiling performance was similar to that of the smooth tube - the heat transfer coefficient increases as the saturation pressure increases.

• 설비공학논문집
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• 제24권3호
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• pp.281-287
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• 2012

The internal oxide scale of twelve superheater and reheater tubes were tested which were serviced for 30,000~120,000 hours in thermal power plants. The oxide scale was formed in three layers. The Cr-rich area was observed beneath the original metal surface. The hematite ($Fe_2O_3$) phase was formed on the outer surface. The intermediate layer was magnetite ($Fe_3O_4$). The thickness of Cr-rich layer was about half of the total scale. All layers grew during the operation hour of the plant. The thickness of thickest scale was 0.2mm in superheater tubes. This can increase the tube metal temperature about $7^{\circ}C$ more than initial state. $7^{\circ}C$ tube metal temperature can reduce tube life about 30%, but the boiler tube's design margin is big enough therefore it has been analyzed that it would not effect on the life span.

• Design & Manufacturing
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• 제15권4호
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• pp.37-42
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• 2021

The tube necking process increases the thickness of the material, and some of the tube necking products require cutting on the inside of the formed product as a post-process. In order to prevent over-cutting or un-cutting due to increased thickness during cutting, it is necessary to know in advance the increase in thickness after forming. Therefore, in this study, the thickness change according to the tube necking was observed. Aluminum 3003-F and 6061-O were used for the materials used in the experiment, and necking was carried out up to 50% of the outer diameter of the tube through five processes. The two materials were formed under the same conditions, and the thickness of three points was observed in each process. In addition, the thickness increase of the two materials was compared, and the trend of thickness increase according to the cumulative necking ratio was observed. As a result of the experiment, both materials had the smallest thickness at the end of the formed product. In addition, as a result of comparing the thickness measurement values of the two materials, the maximum difference was 0.1mm, indicating that there was no difference in thickness between the two materials.

• 한국생산제조학회지
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• 제9권3호
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• pp.160-168
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• 2000

Hydroforming is a metal forming process that enables circular metal tubes to be formed in to the parts with the complex cross section along the curved axial direction. Recently this hydroforming process is largely used for the production of the automotive parts. This paper presents the results of tube bending and hydroforming simulations in cases of the varying weld line positions of the tube. Ten cases of prebending and hydroforming simulations are carried out to find the optiaml weld line position.

• Metals and materials international
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• 제28권
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• pp.2356-2370
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• 2021

The conventional stamping tube forming process generally includes expanding the tube, forming the end into a specific shape by pressing, and trimming the part. However, the manufacture of the tube parts based on these conventional forming processes causes significant material loss during the trimming process after shaping. On the other hand, incremental tube forming (ITF) can reduce material loss in the entire forming process; therefore, it can be considered as an effective alternative to the conventional tube forming process and a promising method for developing tube components without using a press. The hemispherical shaped tool tip, widely used in the existing incremental sheet forming, has, however, limitations in forming complex-profiled tube parts. In this study, a novel tool tip is proposed to overcome the problem, and an S-shaped tube is successfully produced through the new ITF process. In addition, numerical analyses are conducted using the commercial FE package of Abaqus/Explicit to investigate the deformation mode during ITF. Finally, the feasibility of the novel ITF process for tube forming is confirmed by comparing the geometric accuracy and thickness variation between the target shape and the formed sample.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2000년도 제18회 학술발표회 논문개요집
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• pp.213-213
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• 2000

Direct laser vaporization of transition-metal(Co, Ni)/graphite composite pellet produced single wall carbon naotubes(SWNT) in the condensing vapor in a heated flow cylinder-type tube furnace, Transition metal/graphite composite pellet target was made by mixing graphite, Co, and Ni in 98:1:1 atomic weight ratios, pressing the mixed powder, and curing it. The target was placed in a tube furnace maintained at 1200$^{\circ}C$ and Ar inert collision gas continuously flowed into the tube. The 2nd harmonic, 532nm wavelength light from Nd-YAG laser was used to vaporize the tube. The carbon nanotubes produced by the laser vaporization were accumulated on quartz tube wall. The raw carbon nanotube materials were purified with surfactants(Triton X-100) in a ultrasonicator. These carbon nanotubes were analyzed using SEM, XRD, and Raman spectroscopic method. The carbon nanotube growth on the Ni-patterned Si substrate was investigated by the CVD process. Transition-metal, Ni and CH4 gas were used as a catalyst and a reactant gas, respectively. The structure and the phonon frequencies of the carbon nanotubes formed on the patterned Si substrate were measured by SEM and Raman spectrometer.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.212-215
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• 2001

The bending process for the rectangular curved tube can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon can be controlled by the two variables, the one of them is the difference of velocity at the die exit section by the different velocity of billets through the multi-hole container. The other is the difference by the different hole diameter. The results of the experiment show that the rectangular curved tube can be formed by the extrusion process and that the curvature of the curved product can be controlled by the velocity of punch and the diameter of container hole and that the defects such as the distortion of section and the thickness change of the wall of tube and the folding and wrinkling of thin tube did not happen after the bending processing by the extrusion bending machine.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.359-362
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• 2003

The bending phenomenon has been known to be occurred by the different of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets through the multi-hole container and by the cohesion of billet inside the porthole die chamber. The bending phenomenon can be controlled by the different hole diameter. The experiments using aluminium material for the curved tube product had been done. The results of the experiment show that the curved tube product can be formed by the extru-bending process without the defects such as the distortion of section and the thickness change of the wall of tube and the folding and wrinkling. It is known that the welding and extruding of each billet has done simultaneously although the curved tube is extruded with four billets.

• 대한기계학회논문집B
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• 제24권1호
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• pp.124-131
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• 2000

In this study, pool boiling performance of Turbo/B-type metal-formed tubes was investigated. Tubes with three different cavity gap width(0.04 mm, 0.07 mm, 0.1 mm) were manufactured and tested using R-11, R-123 and R-134a. Tests were conducted at two different saturation temperatures $4.4^{\circ}C$ and $26.7^{\circ}C.$ Heat flux was varied from 10 kW/m2 to 50 kW/m2. It was found that optimum gap width varied for different refrigerants. For low-pressure refrigerants such as R-11 or R-123, optimum gap width was 0.07 mm. For high-pressure refrigerant R-134a, however, the optimum value was 0.1 mm. Compared with the heat transfer performance of the smooth tube, the metal-formed tubes enhanced the heat transfer coefficients significantly - 6.5 times for R-11, 6.0 times for R-123 and 5.0 times for R-134a (at $4.4^{\circ}C$ saturation temperature and 40 kW/m2 heat flux), which are comparable with the performance of foreign products. The heat transfer coefficients of R-134a were larger than those of R-11 or R-123, and they increased as the saturation temperature increased.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.204-207
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• 2001

The bending process for the circular curved tube and rectangular curved tube with fins can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon can be controlled by the two variables. The one of them is the difference of velocity at the die exit section by the different velocity of billets through the multi-hole container. The other is the one by the different hole diameter. The results of the experiment show that the circular curved tube with fins and rectangular curved tube with pins can be formed by the extrusion process and that the curveture of the product can be controlled by the velocity of punch and diameter of container hole and that the defects such as the distortion of section and the thickness change of the wall of tube the folding and wrinkling of thin tube and fins did not happen after the bending processing by the extrusion bending machine.