• Title/Summary/Keyword: Metal-clad

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A Study of the FEM Method on the Clad Sheet Metal Formability (Clad Sheet(Mg-Al-SUS) 성형성에 관한 해석 기법의 연구)

  • Jung, T.W.;Lee, Y.S.;Kim, D.;Hoon, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.399-402
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    • 2009
  • The Clad sheet is made roll-bonding process of the one or more material with the different property. Good formability is an essential property in order to deform a clad metal sheet to a part or component. In this study, the mechanical properties and formability of a Mg-Al-SUS clad sheet are investigated. The clad sheet was deformed at elevated temperatures because of its poor formability at room temperature. Tensile tests of the each material and clad sheet were performed at various temperatures and at various strain rates. The limited draw ration (LDR) was obtained using a deep drawing test to measure the formability of the clad sheet. A finite element (FE) analysis was performed to predict formability of the cup drawing product, one_layer model and three_layer model.

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Experimental Verification According to an Accident Model in a Metal-Clad Switchgear at 22.9kV (22.9kV 폐쇄 배전반내의 사고모델을 통한 실험적 검증)

  • Shong, Kil-Mok;Han, Woon-Ki;Choi, Chung-Seog
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.55 no.2
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    • pp.110-114
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    • 2006
  • This paper describes the accident analysis by modelling the current transformer mounting in a metal-clad switchgear at 22.9kV. In analyzing the accident, the reconstruction at the current transformer mounting(VCB connecting guide) has to be taken into account. The accident was modelled as a 3-phase ground fault occurring between the end plate of 22.9kV lines and the safety shutter at the current transformer mounting of the VCB inside the metal clad switchgear. Since the outside maintenance of the metal clad switchgear is restricted by the enclosed compartments, Its circumference has to be kept clean. Through the reconstruction results, it was confirmed that the fault of the enclosed switchboard could be reduced when the shutter made of Fe material was chanted into an insulation.

Fabrication of the Cu-STS-Cu Clad Metal for High Strength Electric Device Lead Frame and Thermal Stability on Their Physical Properties (고강도 전자소자 리드프레임용 Cu/STS/Cu 클래드 메탈제조 및 물리적특성에 대한 열안정성 연구)

  • Kim, Il-Gwon;Son, Moon-Eui;Kim, Young-Sung
    • Journal of Welding and Joining
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    • v.32 no.5
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    • pp.80-86
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    • 2014
  • We have successfully fabricated high strengthening Cu/STS/Cu 3 layered clad metal of $70kgf/mm^2$ grade for electric device lead frame, and investigated thermal effect of the mechanical and physical properties on the Cu/STS/Cu 3 layered clad metal lead frame material at different temperatures ranging from RT to $200^{\circ}C$. The fabricated clad metal shows a good thermal stability under 6% degrading of mechanical tensile strength and hardness change at $200^{\circ}C$ and also physical properties show stable thermal and electrical conductance of over $220W/m{\cdot}K$ and 58.44% IACS upto the $200^{\circ}$. The results confirm that fabricated high strengthening Cu/STS/Cu 3 layered clad metal can be applied for the high performed electrical lead frame devices.

Study on the Mechanical Properties and Thermal Conductive Properties of Cu/STS/Cu Clad Metal for LED/semiconductor Package Device Lead Frame (LED 및 반도체 소자 리드프레임 패키징용 Cu/STS/Cu 클래드메탈의 기계적/열전도/전기적 특성연구)

  • Lee, Chang-Hun;Kim, Ki-Chul;Kim, Young-Sung
    • Journal of Welding and Joining
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    • v.30 no.3
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    • pp.32-37
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    • 2012
  • Lead frame which has a high thermal conductivity and high mechanical strength is one of core technology for ultra-thin electronics such as LED lead frames, memory devices of semiconductors, smart phone, PDA, tablet PC, notebook PC etc. In this paper, we fabricated a Cu/STS/Cu 3-layered clad metal for lead frame packaging materials and characterized the mechanical properties and thermal conductive properties of the clad metal lead frame material. The clad metal lead frame material has a comparable thermal conductivity to typical copper alloy lead frame materials and has a reinforced mechanical tensile strength by 1.6 times to typical pure copper lead frame materials. The thermal conductivity and mechanical tensile strength of the Cu/STS/Cu clad metal are 284.35 W/m K and $52.78kg/mm^2$, respectively.

A Study on the Clad Sheet Metal of the Warm Drawability (SUS-Al-Mg이종판재의 드로잉성형에 관한 연구)

  • Lee, Y.S.;Jung, T.W.;Kwon, Y.N.;Lee, J.H.;Choi, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.71-74
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    • 2008
  • The clad sheet is the sheet metal that joined the one or more material with the different property by rolling process. In this study, it is investigated about the mechanical property or formability of SUS-Al-Mg clad sheet. The clad sheet was formed at elevated temperature because of their poor formability at room temperature. The tensile test was confirmed at various temperature and the reduction of strain rate above $250^{\circ}C$. LDR(Limited Drawing Ratio) was obtained through deep drawing test to confirm the formability of the clad sheet. The FE analysis is performed to compare prototype products.

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Thermal Stability of the Mechanical and Thermal Conductive Properties on Cu-STS-Cu Clad Metal for LED Package Lead Frame (LED 리드프레임 패키징용 Cu/STS/Cu 클래드 메탈의 기계 및 열전도 특성의 온도 안정성 연구)

  • Kim, Young-Sung;Kim, Il-Gwon
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.77-81
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    • 2013
  • We have investigated thermal stability of the mechanical and thermal conductive properties of Cu/STS/Cu 3 layered clad metal lead frame material for a LED device package at different temperatures ranging from RT to $200^{\circ}C$. The fabricated Cu/STS/Cu clad metal has a good thermal stability for the mechanical tensile strength and thermal conductivity of the over 50 $Kg/mm^2$ to the $150^{\circ}C$ and 270 $W/m{\cdot}K$ to the $200^{\circ}C$, respectively. This clad metal lead frame material at a high temperature of $150^{\circ}C$ shows a reinforced mechanical tensile strength by 1.5 times to conventional pure copper lead frame materials and also a comparable thermal conductivity to typical copper alloy lead frame materials.

Optical coupling propertis between side-polished fiber and metal-clad planar waveguide (측면 연마된 광섬유와 금속 클래드 평면도파로사이의 광결합특성)

  • 허상휴;김광택;이점식;마재평;정웅규;강신원;손경락;송재원
    • Proceedings of the IEEK Conference
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    • 2000.11b
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    • pp.253-256
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    • 2000
  • We report the experimental results for the coupling properties of the an side-polished single-mode fiber covered with metal-clad planar waveguide. The experimental results show that the large birefringence of a metal-clad planar waveguide facilitates the effective separation of TE and TM polarization in the spectral domain. Additionally the resonant wavelengths of the device are tuned based in the thermo-optic effect of polymer planar waveguide.

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Metal Flow and Interface Bonding of Copper Clad Aluminum Rods by the Direct Extrusion (직접압출에 의한 Cu-Al 층상 복합재료 봉의 금속유동과 계면접합)

  • Yun, Yeo-Kwon;Kim, Hee-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.166-173
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    • 2001
  • Composite materials consists of two or more different material layers. The usefulness of clad metal rods forms the possibilities of combination of properties of different metals. Copper clad aluminum composite materials are being used for economic and structural purpose. In this study, composite billet consists of commercially pure copper and aluminum(A6061) and experimental conditions consist of the combinations of clad thickness, extrusion ratio, and semi-cone angle of die. In order to investigate the influence of these parameters on the hot direct extrudability of the copper clad aluminum composite material rods, the experimental study have been performed with various extrusion temperatures, extrusion ratios, semi-cone angles of die, and composition rate of Cu:Al.

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An Elasto-Plastic Finite Element Analysis on Deep Drawing of Clad Sheet Metal (클래드 강판재에 의한 축대칭 디프드로잉의 탄소성 유한요소해석)

  • 류호연;김영은;김종호;정완진
    • Transactions of Materials Processing
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    • v.10 no.5
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    • pp.411-417
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    • 2001
  • A Comparative study on deep drawing of clad sheet is carried out to investigate the forming characteristics and the effectiveness of modified finite element analysis. An elasto-plastic finite element analysis Is developed to analyze the forming of clad sheet using explicit scheme and layered shell. Axisymmetric deep drawing of stainless clad metal sheet is performed and thickness distribution is obtained. The corresponding finite element analysis shows good agreement with the results. Some disagreement can be explained by the assumption of shell element and the complexity of deformation of clad sheet.

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The Effect of Grain Refinement by Ti Addition on Brazing Characteristic of 4343/3003/4343 Aluminum Clad Sheet (Ti 첨가에 의한 심재의 결정립미세화 처리가 4343/3003/4343 알루미늄 클래드 판재의 브레이징 특성에 미치는 영향)

  • Shin, Je-Sik;Moon, Byung-Moon
    • Journal of Korea Foundry Society
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    • v.30 no.5
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    • pp.187-195
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    • 2010
  • In this study, in order to obtain a useful guide line for design and production of automotive heat exchanger components made of 4343/3003/4343 aluminum clad sheets, it was aimed to improve the understanding about the grain refinement effect on brazing characteristic of the clad sheets. Al-10Ti master alloy was used for grain refinement of 3003 core alloy, and the Ti inoculation level was systematically changed up to 0.1 wt%. The three-layer aluminum clad sheets were fabricated by hot roll bonding process. The effect of grain refinement on brazing characteristic of the clad sheets was investigated by evaluating wettability, bonding strength and sagging resistance.