• Title/Summary/Keyword: Metal surface treatment

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A STUDY ON MARGINAL FIDELITY OF CERAMIC METAL COPINGS TREATED BY VARIOUS METHODS (도재용 금속 코핑의 처리 방법에 따른 변연 적합도에 관한 연구)

  • Koo, Bum-Mo;Lim, Ju-Hwan;Cho, In-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.35 no.2
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    • pp.265-276
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    • 1997
  • The effect of thermocycling and surface finishing on the marginal fidelity of copings for a metal ceramic crown was examined. Methods for minimizing the loss of marginal fidelity were evaluated. The results were as follows ; 1. Thermocycling of ceramic metal copings resulted in increased marginal gap. 2. The greatest marginal gap occurred during the first thermocycling of the copings. 3. No additional distortion of marginal fidelity occurred when surface finishing and second thermocycling were completed after initial thermocycling. 4. The gap increases according to various treatment methods showed group 1 to be the highest values. 5. There was no significant difference between group 2 and group 3(p>0.05) 6. There was significant difference between group 1 and group 2, 3(p<0.05). 7. There was no significant difference among the measurement sites.

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Gas Nitriding Mechanism in Titanium Powder Injection Molded Products

  • Osada, Toshiko;Miura, Hideshi;Yamagami, Takanobu;Nishiyabu, Kazuaki;Tanaka, Shigeo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.773-774
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    • 2006
  • Gas surface treatment is considered to be effective for titanium because of its high reactivity. In this study, we investigated the gas nitriding mechanism in titanium sintered parts produced by metal powder injection molding (MIM) process. The microstructure and nitrogen content of sintered MIM parts were greatly affected by nitriding conditions. Nitriding process strongly depended on the specimen size, for example, the size of micro metal injection molding (${\mu}-MIM$) product is so small and the specific surface is so large that the mechanical and functional properties can be modified by nitriding.

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Development of Membrane Filter with Nanostructured Porous Layer by Coating Metal Nanoparticles onto a Micor-Filter (마이크로-필터 상에 금속 나노입자 코팅에 의한 나노구조 기공층 멤브레인 필터 개발)

  • Lee, Dong Geun;Park, Seok Joo;Park, Young Ok;Ryu, Jeong In
    • Korean Chemical Engineering Research
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    • v.45 no.6
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    • pp.591-595
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    • 2007
  • The membrane filter coated with nanostructured porous surface layer was made by heat treatment after depositing nanoparticles onto a conventional micron-fibrous metal filter as a substrate filter. The nanostructured porous layer membrane filter (NSPL-MF), whose the filtration performance was improved compared with the conventional metal membrane filters, was developed by coating the nanoparticle agglomerates of dendrite structure onto the micron-fibrous metal filter. Pressure drop of nanostructured porous layer membrane filter decreased with increasing the heat treatment temperature to make the nanostructured porous layer adhered on the filter surface because the nanoparticle agglomerates shrank, but filtration efficiency did not decrease clearly.

Electrical Characteristics of the Ag Past with addition of Low-melting Alloy of Bi58Sn42 for Metal Mesh Touch Sensors (저융점 합금(Bi58Sn42)을 이용한 Metal Mesh Touch Sensor용 Ag 페이스트의 전기적 특성)

  • Kim, Tae-Hyung;Heo, Young-Woo;Kim, Jeong-Joo;Lee, Joon-Hyung
    • Journal of Surface Science and Engineering
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    • v.50 no.6
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    • pp.510-515
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    • 2017
  • In this study, a transient liquid phase sintering (TLPS) process of Ag pastes mixed with a fusible metal alloy of Bi58Sn42 with the melting temperature of $138^{\circ}C$, was examined. After screen printing of the Ag pastes with and without Bi58Sn42 powders on polyimide (PI) substrates, the electrodes were heat-treated at different temperatures in the range between 150 and $300^{\circ}C$ for 60 min in air. Comparing the electrical conductivity of the Ag pastes with and without Bi58Sn42 alloy powder after the heat treatment, it was manifested that the low melting temperature alloy definitely played a major role in an increased conductivity when it is added into the Ag pastes by providing more electrical conduction paths between Ag particles. This can be explained by the fact that capillary force of the melts of Bi58Sn42 can contribute to the rearrangement of the Ag particles during the heat-treatment inducing better connectivity between the Ag particles.

Analysis of the Induction Heating Process for the Joint of Nylon and Metal (나일론/금속 접합을 위한 유도가열공정의 분석)

  • Chang, Yoonsang;Park, Jung-Ung
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.5
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    • pp.228-233
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    • 2002
  • The characteristics of the induction heating process are analyzed for the joint of nylon and metal. The temperature of metal surface is measured using thermocouples. The relations of temperature and induction heating parameters are analyzed. Heat equation models are constructed and the temperature distribution is predicted using Fluent. The effects of heating parameters on the joint strength are evaluated. Finally, the optimal parameters of induction heating process are proposed as 16kW and 6 seconds.

A New Technology for Strengthening Surface of Forging Die

  • Xin Lu;Zhongde Liu
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.189-192
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    • 2003
  • The Electro-thermal Explosion Coating (EEC) technique is a new surface treatment technology emerged in recent years. It uses an electrical discharge (with very high voltage from 5 to 30 kV or more) to produce a pulse current with large density inside the material to be deposited, the metal wire undergo the heating, melting, vaporization, ionization and explosion processes in a very short time (from tens ns to several hundreds ${\mu}s$), and the melted droplets shoot at the substrate with a very high velocity (3000 - 4500 m/s), so that the coating materials can be deposited on the surface of the substrate. Coatings with nano-size grains or ultra- fine grains can be formed because of rapid solidification (cooling rate up to $10^6-10^9\;k/s$). Surface of the substrate (about $1-5{\mu}m$ in depth) can be melted rapidly and coatings with very high bonding strength can be obtained.

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Development of Metal Filter with Nanoporous Structure by Adhesion of Metal Nanoparticles Sintered onto a Micor-Filter (마이크로-필터 상에 소결 처리된 금속 나노입자 고착에 의한 나노기공체 금속 필터 개발)

  • Lee, Dong Geun;Park, Seok Joo;Park, Young Ok;Ryu, Jeong In
    • Korean Chemical Engineering Research
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    • v.46 no.2
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    • pp.397-401
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    • 2008
  • The nanoparticle-agglomerates are synthesized by laser ablation, which have the morphology of dendrite structure. The filtration performance of a conventional micron-fibrous metal filter was improved by adhering nanoparticle-agglomerates onto the filter surface. The Sintered-Nanoparticle-Agglomerates-adhered Filter (SNAF) adhered with nanostructured material was made by heat treatment after deposition of nanoparticle-agglomerates sintered in aerosol phase onto the micron-fibrous metal filter. As the sintering temperature increases, the pressure drop of the filter increases a little but the filtration efficiency increases remarkably. This is due to increase of surface area of nanoparticle-agglomerates adhered onto the micron-fibrous metal filter.

Surface Modification of F-MgO by High Energy Electron-beam (높은 에너지의 전자빔을 이용한 F-MgO의 표면 개질)

  • Kim, Kwang-Dae;Tai, Wei Sheng;Luo, Yuan;Seo, Hyun Ook;Lee, Byung Cheol;Yang, Ki Ho;Park, Ok Kyung;Kim, Young Dok
    • Journal of Radiation Industry
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    • v.3 no.1
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    • pp.1-5
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    • 2009
  • The variation of MgO surfaces, in which fluorine was contained (F-MgO), by high energy electron-beam (EB) was studied using X-ray photoelectron spectroscopy (XPS). Fluorine on the MgO surface was eliminated by EB treatment with the consequence that the electronic structures of Mg, O and C were varied. Moreover, as a result of oxidation of carbon species on the surface by high dose EB treatment (90 kGy), the concentration of carbonate and carboxyl species on the surface was increased. In this experiment, it was confirmed that the structure of oxidized metal surface can be adjusted by varying conditions of EB treatment (energy and dose). This result implies that EB can be applied for developing new catalysts.

Research on the Development of Inline Phosphate Coating Process Technology to Secure the Properties of Parts for Power Transmission Machinery (동력전달용 기계부품의 물성 확보를 위한 인라인 인산염 피막처리 공정기술개발)

  • Kim, Deok-Ho;Ku, Young-Jin
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.2_2
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    • pp.199-208
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    • 2022
  • The steel wire or steel bar processing process applied to the manufacture of various bolts and power transmission shafts was improved by applying in-line phosphate film treatment technology. By applying a polymer lubricant for a non-reactive metal forming process and a non-reactive non-phosphorus lubricating coating agent, the film formation for each process time was comparatively analyzed and reviewed. Compared to the nine processes applied previously, the in-line phosphate film treatment technology applied with only two processes has been effectively improved in terms of reduction of treatment time, reduction of facility installation area, prevention of water pollution due to wastewater, and non-use of ozone-depleting substances. In addition, it was found that it can have an important effect on productivity improvement and price competitiveness from the simplification of quality control and process control as well as improvement of the working environment.

Effect of drawbead process parameters on the drawing characteristics of sheet metals for automotive parts (자동차용 판재 성형시 드로우비드 공정인자별 인출특성에 대한 연구)

  • 김원태;이동활;강우순;서만석;문영훈
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.140-143
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    • 2003
  • The drawbead is an important part in sheet metal forming for automotive part and its effect is affected by various process parameters. Therefore in this study, drawbead friction test was performed at various process parameters - panels (cold rolled and galvanized sheet steel), lubricants (having three different viscosities), bead materials(steel, iron) and surface treatment of bead (Cr plating). Circular shape bead has been used for the test. The results show that friction and drawing characteristics were mainly influenced by the nature of zinc coating, viscosity of lubricants, surface treatment of a bead and hardness of coated layer.

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