• Title/Summary/Keyword: Metal powders

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A Study on the Electromagnetic Shielding Characteristics of Crash Pad Using Electrically Conductive Powders and Al-coated Glass Fiber as Filler in Automotive (전기전도성 분말과 알루미늄 코팅 유리섬유를 사용한 자동차용 크래쉬패드의 전자파 차폐 특성에 관한 연구)

  • Cho, Hong;Jeoung, Sun-Kyoung;Kim, Byeong-Woo
    • Journal of Powder Materials
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    • v.21 no.2
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    • pp.124-130
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    • 2014
  • The automotive industry is moving from the internal combustion engine to electric drive motors. Electric motors uses a high voltage system requiring the development of resources and components to shield the system. Therefore, in this study, we analyze electromagnetic interference (EMI) shielding effectiveness (SE) characteristics of an auto crash pad according to the ratio of electrically conductive materials and propylene. In order to combine good mechanical characteristics and electromagnetic shielding of the automotive crash pad, metal-coated glass fiber (MGF) manufacturing methods are introduced and compared with powder-type methods. Through this study, among MGF methods, we suggest that the chopping method is the most effective shielding method.

Three Dimensional Finite Element Analysis for Powder Forging Process (분말단조 공정의 3차원 유한요소해석)

  • 김형섭
    • Journal of Powder Materials
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    • v.3 no.2
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    • pp.104-111
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    • 1996
  • In order to obtain homogeneous and high quality products in powder compaction forging process, it is very important to control stress, strain, density and density distributions. Therefore, it is necessary to understand quantitatively the elasto-plastic deformation and densification behaviors of porous metals and metal powders. In this study, elasto-plastic finite element method using Lee-Kim's pressure dependent porous material yield function has been used for the analysis of three dimensional indenting process. The analysis predicts deformed geometry, stress, strain and density distribution and load. The calculated load is in good agreement with experimental one. The calculated results do not show axisymmetric distributions because of the edge effect. The core part which is in contact with the indentor and the outer diagonal edge part are in compressive stress states and the middle part is in tensile stress state. As a results, it can be concluded that three dimensional analysis is more realistic than axisymmetric assumption approach.

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Effect of Chamber Pressure on the Microstructure of Fe Nano Powders Synthesized by Plasma Arc Discharge Process (플라즈마 아크 방전법으로 제조된 Fe 나노분말의 미세조직에 미치는 챔버압력 영향)

  • 박우영;윤철수;김성덕;유지훈;오영우;최철진
    • Journal of Powder Materials
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    • v.11 no.4
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    • pp.328-332
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    • 2004
  • Fe nanopowders were successfully synthesized by plasma arc discharge (PAD) process using Fe rod. The influence of chamber pressure on the microstructure was investigated by means of X-ray Diffraction (XRD), Field Emission Scanning Electron Microscope (FE-SEM), Transmission Electron Microscopy (TEM) and X-ray Photoelectron Spectroscopy (XPS). The prepared particles had nearly spherical shapes and consisted of metallic cores (a-Fe) and oxide shells (Fe$_{3}$O$_{4}$), The powder size increased with increasing chamber pressure due to the higher dissolution and ejection rate of H$_2$ and gas density in the molten metal.

Formation of TiC Composite Layer on Ductile Iron by Laser Surface Modification (레이저 처리에 의한 구상흑연주철의 TiC 복합화에 관한 연구)

  • Kim, Woo-Yeol;Park, Heung-Il
    • Journal of Korea Foundry Society
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    • v.18 no.6
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    • pp.593-603
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    • 1998
  • Commercial ductile iron was coated with titanium and aluminum powders by low pressure plasma spraying and then irradiated with a $CO_2$ laser to produce anti-corrosive TiC composite layer. TiC carbides were precipitated homogeneously in a laser alloyed layer by in-situ reaction between carbon existed in the base metal and titanium with thermal sprayed coating. The formation of gas pores and brittle limited mixing zone with ledeburite microstructure in TiC composite layer were surpressed by the complementary alloying of aluminum. The hardness of TiC composite layer obtained by addition of titanium and aluminum was between 600 and 660 Hv, which was three times as high as the hardness of ferritic ductile iron. From the results of isothermal oxidation at 1123k for 24 hours in air, high temperature oxidation resistance of the TiC composite layer with aluminum was improved and doubled when compared with the TiC composite layer without aluminum.

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Highly Donor-doped LaxBa1-xTiO3 Ceramics

  • Korobova Nataly;Soh Dea-Wha
    • Transactions on Electrical and Electronic Materials
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    • v.4 no.4
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    • pp.18-21
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    • 2003
  • Sol-gel processing of $BaTiO_3$ ceramics doped with La(0.01-1.00 at. $\%$) were prepared from metal barium, titanium n-butoxide and lanthanum iso-propoxide. Characterization of the sol-gel-derived powder using XRD, SEM is also reported. The obtained results showed that insulator to semiconductor transition for highly donor-doped barium titanate was closely related to the incorporation of donor into the grains and to the resultant grain size, which were significantly affected by the sinterability of $BaTiO_3$ powders and sintering conditions used.

The effect of precursor powder on the properties of BSCCO 2223 Ag-sheathed tapes

  • Su, Xiao-Dong;Ko, Jae-Woong;Park, Sung-Chung;Kim, Hai-Doo;Chung, Hyung-Sik;Qiao, Gui-Wen
    • 한국초전도학회:학술대회논문집
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    • v.9
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    • pp.329-333
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    • 1999
  • The BSCCO 2223 Ag-sheathed tapes were prepared with spray dried precursor powders, which are of different starting condition. The J$_c$ in the short tapes varied from 24 kA/ cm$^2$ to 47 kA/ cm$^2$ at 77K and 0T. The largely improvement of J$_c$ in certain tape, which characterized with the large textured BSCCO 2223 grains, homogeneity of reactant and fewer tracks of second phases in final superconducting matrixes, could be due to optimization in the precursor powder.

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Characteristics of $CO_2$ Laser Cladding with High Viscosity Mixed Powder (용제와 혼합한 금속분말의 $CO_2$ 레이저 클래딩 특성)

  • 김재도;전병철;이영곤;오동수
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.481-485
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    • 2001
  • Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal. The effect of $CO_2$ laser cladding with high viscosity mixed powders was investigated. High viscosity mixed powder consists of bronze powder and flux that is used at a high temperature condition. The mixed powder has a high viscosity that it can be easily pasted over a curved or slope substrate. The device for mixed powder was designed and manufactured. It consists of the high viscosity mixed powder feeding system, the preheating system and the shielding gas system which prevents the clad layer from being oxidized. The results of experiment indicated that the feed rate of high viscosity mixed powder was important for later cladding with mixed powder feeding. The high viscosity mixed powder and substrate must be preheated to prevent porosity from breaking at the clad layer. The experimental result shows that the high viscosity mixed can be applied for laser cladding process.

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A novel method for the synthesis of nano-magnetite particles

  • Syahmazgi, Maryam Ghodrati;Falamaki, Cavus;Lotfi, Abbas Sahebghadam
    • Advances in nano research
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    • v.2 no.2
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    • pp.89-98
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    • 2014
  • A novel and simple method for the synthesis of nano-magnetite particles is disclosed. In the novel procedure, $Fe^{2+}$ is the only source of metal cation. Carboxymethylcellulose (CMC) is used as the structure directing agent. The phase analysis of the nano-particles was performed using XRD and electron diffraction techniques. Size and morphology analysis was performed using light scattering and TEM techniques. The effect of $NH_4OH$ solution (32 wt. %) at different CMC concentrations on the size distribution of the final magnetite powders is studied. An optimal base concentration exists for each CMC concentration leading to minimal agglomeration. There exists a minimum CMC concentration (0.0016 wt. %), lower than that no magnetite forms. It is shown that using the new method, it is possible to immobilize a lipase enzyme (Candida Rugosa) with immobilization efficiency larger than 98 % with a loading more than 3 times the reported value in the literature. The latter phenomenon is explained based on the agglomerate state of the nano-particles in the liquid phase.

A preparation of dysprosium monotitanate powder by mixed-oxide ceramics processing employing polymer carrier (Polymer carrier 효과에 의하여 단순화된 새로운 세라믹분말 제조방법)

  • 이상진
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.2
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    • pp.350-355
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    • 1998
  • Dysprosium monotitanate $(Dy_2TiO_5)$ powder was synthesized by a simple mixed-oxide ceramics process using ethylene glycol (EG). Ethylene glycol, as the organic carrier for the metal cations, was used for polymerization mechanism. The successful used of a non-chelating polymer for the mixed-oxide ceramic process indicated that cation chelation is not the only route for creating stable ceramic precursors. Characterization of the powders by various thermal analysis, microscopy, and diffraction methods has been carried out.

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Trend of Ceramic Nano Pigments (세라믹 나노 안료의 동향)

  • Yu, Ri;Kim, YooJin
    • Ceramist
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    • v.22 no.3
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    • pp.256-268
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    • 2019
  • Ceramic nano pigments have attracted much interest owing to recent demand for nontoxic, heavy metal-free pigments. In general, ceramic pigments must possess thermal stability at high temperature, however nanosized powder easily undergoes aggregation at high temperature, and its color turns. serveral groups have focused on to minimize agglomeration and oxidation, a core-shell structure with a silica coating is suggested. In this review, we introduce the reported the trend of nano-ceramic powders and we summarized method improve color and physical properties throuth morphology control and ceramic coating technology.