• 제목/요약/키워드: Metal laser sintering

검색결과 75건 처리시간 0.03초

쾌속 금형 제작을 위한 텅스텐 카바이드와 코발트 혼합물의 선택적 레이저 소결 실험 (Experiments on Selective Laser Sintering of WC-Co Mixture for Rapid Metal Tooling)

  • 김광희;조셉비만
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제26권6호
    • /
    • pp.661-669
    • /
    • 2002
  • Rapid tooling technique enables us to make dies and molds that produce prototype parts with the correct material at a substantially reduced cost and time. In this study, experiments on selective laser sintering of tungsten carbide-cobalt mixture were carried out to find optimal sintering conditions that will be applied to rapid metal tooling. The experiments were carried out within an air, an argon and a nitrogen atmosphere. Coupons of single layer were sintered at various laser powers, scanning speeds and scan spacings. Very severe oxidation took place within an air atmosphere. The oxidation is reduced significantly within an argon and a nitrogen atmosphere. The thickness of the sintered coupons is increased as the energy density, the laser energy Per unit scanned area, is increased. Several multi-layer sintering experiments were also carried out.

Direct metal laser sintering 방식을 이용하여 제작한 다양한 고정성 보철물 수복 증례 (Fixed prostheses fabricated by direct metal laser sintering system: case report)

  • 백주원;신수연
    • 구강회복응용과학지
    • /
    • 제32권3호
    • /
    • pp.246-254
    • /
    • 2016
  • Direct metal laser sintering (DMLS) 방식은 3D 프린팅 중 한 방식으로, 재료를 쌓아가면서 레이저를 이용하여 선택적으로 sintering하는 방식이다. 이는 주조 방식에서 문제되는 결손과 뒤틀림을 방지할 수 있으며 절삭 가공 방식으로 제작하기 어려운 복잡한 구조물을 제작할 수 있다. 본 증례들은 DMLS 방식을 이용하여 지대치 간 길이가 긴 고정성 보철물, 포스트 등 다양한 고정성 보철물을 제작하여 수복하였고, 주기적인 관찰 결과 심미적, 기능적으로 만족할만한 결과를 얻었기에 이를 보고하는 바이다.

Densification Kinetics of Steel Powders during Direct Laser Sintering

  • Simchi, Abdolreza;Petzoldt, Frank
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.250-251
    • /
    • 2006
  • It is known that powder characteristics including particle size and distribution, particle shape, and chemical composition are important parameters which influence direct laser sintering of metal powders. In this paper, we introduce a first order kinetics model for densification of steel powders during laser sintering. A densification coefficient (K) is defined which express the potential of different powders to be laser-sintered to a high density dependent on their particle characteristics.

  • PDF

금속 밀링과 직접 금속 레이저 소결 방식으로 제작한 3본 코발트-크롬 구조물의 변연 및 내부 적합도 비교 평가 (Comparative evaluation of marginal and internal fit of three-unit Co-Cr frameworks fabricated by metal milling and direct metal laser sintering methods)

  • 안재석;이정환
    • 대한치과기공학회지
    • /
    • 제42권2호
    • /
    • pp.81-89
    • /
    • 2020
  • Purpose: This in vitro study was conducted to evaluate the marginal and internal fit of three-unit Co-Cr frameworks fabricated by computer-aided metal milling and direct metal laser sintering(DMLS) systems in comparison to conventional casting method. Methods: Three-unit Co-Cr frameworks were fabricated by conventional wax up with casting(CWC), computer-aided metal milling(MM) and direct metal laser sintering(DMLS)(n=10 each). The marginal and internal fit of specimens were examined using a light-body silicone impression material. The thickness of light-body silicone was measured at eight reference points each, divided in the mesio distal and bucco lingual directions. All measurements were conducted by a stereomicroscope. Digital photos were taken at 150× magnification and then analyzed using a measurement software. The Kruskal-Wallis test and Bonferroni correction were used for analyzing the results. Results: The mean(SD) is ㎛ for fabrication methods, the mean marginal fit were recorded respectively, DMLS 39(27), followed by CWC 63(38), MM 220(128). and the mean internal fit CWC 95(47), DMLS 116(49), MM 210(152). In addition, the largest gap was found in the occlusal surface area among the internal measurement areas of all groups. Conclusion: As a result, the direct metal laser sintering method showed better marginal and internal fit than the metal milling method. The marginal and internal fit were statistically different according to the three fabrication methods(p<0.001). Except the MM group, the marginal fit of the CWC and DMLS groups was below the clinical standard of 120 ㎛. Based on the results of this study, it can be applied to clinical use in the future.

Direct Metal Laser Sintering-New Possibilities in Biomedical Part Manufacturing

  • Kotila, Juha;Syvanen, Tatu;Hanninen, Jouni;Latikka, Maria;Nyrhila, Olli
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.248-249
    • /
    • 2006
  • Direct Metal Laser Sintering (DMLS) has been utilized for prototype manufacturing of functional metal components for years now. During this period the surface quality, mechanical properties, detail resolution and easiness of the process have been improved to the level suitable for direct production of complex metallic components for various applications. The paper will present the latest DMLS technology utilizing EOSINT M270 laser sintering machine and EOSTYLE support generation software for direct and rapid production of complex shaped metallic components for various purposes. The focus of the presentation will be in rapid manufacturing of customized biomedical implants and surgical devices of the latest stainless steel, titanium and cobalt-chromium-molybdenum alloys. In addition to biomedical applications, other application areas where complex metallic parts with stringent requirements are being needed will be presented.

  • PDF

레이저선택용융기술에 의해 제작된 금속 코어의 변연 적합도 분석 (An analysis of marginal adaptation of metal cores fabricated by selective laser sintering)

  • 김원수;김기백
    • 대한치과기공학회지
    • /
    • 제38권4호
    • /
    • pp.305-311
    • /
    • 2016
  • Purpose: The purpose of this study were to analysis of marginal adaptation of metal cores fabricated by selective laser sintering. Methods: Main model was prepared and ten stone models were fabricated. Ten single metal cores were fabricated by selective laser sintering(SLS group) and another ten single metal cores using lost wax technique and casting method were manufactured(CAST group). The marginal adaptation of metal cores were analysis using by the silicone replica technique. Silicone replicas were sectioned two times. The marginal adaptations were measured using by digital microscope. Statistical analyses was performed with independent t-test(${\bullet}{\cdot}=0.05$). Results: Means of marginal adaptations were 90.3 ${\ss}{\uparrow}$ for SLS group and 65.1 ${\ss}{\uparrow}$ for CAST group. Two groups were statistically significant differences (p < 0.05). Conclusion: Marginal adaptation of metal cores fabricated by selective laser sintering were ranged within the clinical recommendation.

DMLS (Direct Metal Laser Sintering) 기술을 이용한 가철성 국소의치 수리 증례 (DMLS (Direct Metal Laser Sintering) denture repair technique for a removable partial denture: A case report)

  • 장은선;장근원;변재준;공대룡;송주헌;이경제
    • 대한치과보철학회지
    • /
    • 제58권3호
    • /
    • pp.251-256
    • /
    • 2020
  • 최근 치과 분야에서 디지털 기술의 발전으로 DMLS (Direct Metal Laser Sintering) 기술을 사용하여 의치의 금속구조물 제작이 가능하다. 이 방법에서 인상은 구강 스캔이나 모델 스캔으로 대체 할 수 있으며, 기존 주조 소환 방법에서 왁스 패턴은 CAD 소프트웨어에서 설계되고, 설계된 STL (standard template library) 파일을 DMLS 기법을 통해 국소의치의 최종 구성 요소를 제작할 수 있다. 치과 분야에서 디지털 기술 이용의 장점은 적합도와 정확성에 있다. 본 증례에서 지지 및 간접 유지 역할을 하는 교합면 레스트의 파절이 발생한 환자에서 DMLS 기술과 레이저 용접 기술을 사용하여 국소의치를 수리하였으며, 기능적, 심미적으로 만족스러운 결과를 보였다.

Investigation of Influence of Pulse-periodical Laser Radiation Power on Stability of Liquid-metal Contacts between Powder Particles during Selective Laser Sintering

  • Beljavin, K.E.;Minko, D.V.;Bykov, R.P.;Kuznechik, O.O.
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.518-519
    • /
    • 2006
  • A connection between pulse-periodical laser radiation power and stability of liquid-metal contacts between powder particles during selective laser sintering (SLS) is determined based on analysis solving the problem of stability of liquid column in the gravity and capillary forces field. On the grounds of obtained relationships the optimization of pulse-periodical laser radiation power and SLS-process duration is realized, that allows to produce voluminous powder porous materials with pre-determined physical and mechanical properties and surface geometry. Results of metallographic investigations of powder porous materials of titanium powder produced with technological regimes calculated by means of obtained relationships are given in the work

  • PDF

나노물질의 선택적 레이저소결을 이용한 유연전기소자 구현 연구현황 (Status of Research on Selective Laser Sintering of Nanomaterials for Flexible Electronics Fabrication)

  • 고승환
    • 대한기계학회논문집B
    • /
    • 제35권5호
    • /
    • pp.533-538
    • /
    • 2011
  • 대부분의 유연전기소자는 플라스틱, 옷감, 종이와 같이 고온에 민감한 물질이기 때문에 열에 민감한 기판 위에 금속을 증착하고 패터닝할 수 있는 저온 공정의 개발이 필요하다. 최근 기존의 광식각과 진공증착 방법을 이용하지 않고 액상으로 금속 나노입자의 박막을 형성하고 선택적 레이저 소결을 이용하여 플라스틱에 열적손상을 최소화하고 고해상도의 금속 패터닝을 방법이 많은 연구가 활발히 진행되고 있다. 본 논문에서는 본 연구실에서 활발히 수행중인 나노물질의 선택적 레이저소결법을 이용하여 유연 디스플레이와 유연태양전지와 같은 유연전기소자의 개발 동향에 대해 알아보고 앞으로의 발전방향에 대해 논의한다.