• 제목/요약/키워드: Metal infiltration

검색결과 93건 처리시간 0.025초

가압함침공정 중 기공 형성에 대한 제조 변수의 영향 (The Influence of Fabrication Parameters on the Porosity Formation during Squeeze Infiltration Process)

  • 서영호;이형국
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.184-188
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    • 2001
  • The squeeze infiltration process is potentially of considerable industrial importance. The performance enhancements resulting from incorporation of short alumina fiber into aluminum are well documented. These are particularly significant for certain automobile components. But the solidification process gets complicated with manufacturing parameters and factors for porosity formation do not fully understand yet. In this study porosity defects were observed under several infiltrating conditions ; a kind of matrix, an initial temperature of melt, and a volume fraction of reinforcement. The desimetry and the microscopic image analysis were done to measure the amount of porosity. A correlation between manufacturing parameters and defects was investigated through these.

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$9Al_2\;.\;2B_2O_4$/ AC4CH 금속기 복합재료의 피로강도 특성 (Fatigue Strength Characteristic of Metal Matrix Composite Material in $9Al_2\;.\;2B_2O_4$/ AC4CH)

  • 박원조;이광영;허선철
    • 대한기계학회논문집A
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    • 제25권10호
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    • pp.1583-1589
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    • 2001
  • Metal matrix composites with whisker reinforcements have significant potentials for demanding mechanical applications including defense, aerospace, and automotive industries. Especially metal matrix composites, which are reinforced with aluminum borate whisker, have been used leer the part of piston head in automobile because of good specific strength and wear resistance. In this study, AC4CH-based metal matrix composites with $Al_{18}$B$_{4}$ $O_{33}$ reinforcement have been produced using squeeze casting method, after T6 heat treatment, we evaluated fatigue life property of matrix and MMC composite and investigated fracture mechanism.m.

알루미늄 기지 금속복합재료의 기계적 성질에 미치는 제조변수의 영향 (Effects of Processing Parameters on the Mechanical Properties of Aluminium Matrix Composites)

  • 김재동;고성위;김형진
    • 동력기계공학회지
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    • 제9권4호
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    • pp.130-136
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    • 2005
  • The effects of additional Mg content, the size and volume fraction of reinforcement phase on the mechanical properties of ceramic particle reinforced aluminium matrix composites fabricated by pressureless metal infiltration process were investigated. The hardness of $SiC_p/AC8A$ composites increased gradually with an increase in the additive Mg content, while the bending strength of $SiC_p/AC8A$ composites increased with an increase in additive Mg content up to 5%. However, this decreased when the level of additive Mg content was greater than 5% due to the formation of coarse precipitates by excessive Mg reaction and an increase in the porosity level. The hardness and strength of the composites increased with decreasing the size of SiC particle. It was found that the composites with smaller particles enhanced the interfacial bonding than those with bigger particles from fractography of the composites. The hardness of $Al_2O_{3p}/AC8A$ composites increased gradually with an increase in the volume fraction, however, the bending strength of $Al_2O_{3p}/AC8A$ composites decreased when the volume fraction of alumina particle was greater than 40% owing to the high porosity level.

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Effect of the Holding Temperature and Vacuum Pressure for the Open Cell Mg Alloy Foams

  • Yue, Xue-Zheng;Hur, Bo-Young
    • 한국재료학회지
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    • 제22권6호
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    • pp.309-315
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    • 2012
  • Metal foam has many excellent properties, such as light weight, incombustibility, good thermal insulation, sound absorption, energy absorption, and environmental friendliness. It has two types of macrostructure, a closed-cell foam with sealed pores and an open-cell foam with open pores. The open-cell foam has a complex macrostructure consisting of an interconnected network. It can be exploited as a degradable biomaterial and a heat exchanger material. In this paper, open cell Mg alloy foams have been produced by infiltrating molten Mg alloy into porous pre-forms, where granules facilitate porous material. The granules have suitable strength and excellent thermal stability. They are also inexpensive and easily move out from open-cell foamed Mg-Al alloy materials. When the melt casting process used an inert gas, the molten magnesium igniting is resolved easily. The effects of the preheating temperature of the filler particle mould, negative pressure, and granule size on the fluidity of the open cell Mg alloy foam were investigated. With the increased infiltration pressure, preheat temperature and granule sizes during casting process, the molten AZ31 alloy was high fluidity. The optimum casting temperature, preheating temperature of the filler particle mould, and negative pressure were $750^{\circ}C$, $400-500^{\circ}C$, and 5000-6000 Pa, respectively, At these conditions the AZ31 alloy had good fluidity and castability with the longest infiltration length, fewer defects, and a uniform pore structure.

용융가압함침공정으로 제조된 TiC 세라믹 입자 강화 철강복합재의 염수환경에서의 부식 특성 (Corrosion Behaviors of TiC Ceramic Particulate Reinforced Steel Composites Fabricated by Liquid Pressing Infiltration Process in Salt Water Environment)

  • 이영환;고성민;신상민;조승찬;김양도;김정환;이상관;이상복
    • Composites Research
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    • 제33권5호
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    • pp.251-255
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    • 2020
  • 본 연구에서는 용융가압함침공정을 이용하여 제조된 TiC 세라믹 입자강화 철강복합재를 제조하고 상용구상흑연주철과 비교를 위하여 미세조직 분석 및 경도 등 기초물성과 선박 해양 분야등의 적용가능성 검토를 위하여 염수환경에서의 부식 특성에 관한 연구를 진행하였다. 염수환경에서의 부식특성 비교 결과 구상흑연주철 대비 부식전위와 부식전류밀도 모두 낮은 값을 나타내었고, 낮은 연간부식률을 통하여 TiC-Fe 금속복합재의 내식성이 더 뛰어난 것을 확인하였다.

용융가압함침 공정으로 제조된 고체적률 TiC-Inconel 718 금속복합재료의 미세조직 및 특성 (Microstructure and Properties of TiC-Inconel 718 Metal Matrix Composites Fabricated by Liquid Pressing Infiltration Process)

  • 조승찬;이영환;고성민;박현재;이동현;신상민;조일국;이상복;이상관
    • Composites Research
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    • 제32권3호
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    • pp.158-162
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    • 2019
  • 본 연구에서는 용융가압함침 공정을 이용하여 고체적률의 TiC 입자가 균일 분산된 Inconel 718 금속복합재료를 제조하고, 미세조직 및 기계적 특성을 분석하였다. 약 55 vol%의 TiC가 균일하게 분산된 TiC-Inconel 718 복합재료를 제조함으로써 Inconel 718 대비 우수한 경도 및 압축강도 특성을 나타내었으며, 이는 기지에 고용된 합금원소인 Mo 및 Nb이 TiC 강화재 내부로 확산 고용되어 우수한 계면 특성을 가지는 core-rim 구조의 TiC 형성에 의한 것으로 판단된다.

Fabrication of a Three-dimensional Terahertz Photonic Crystal Using Monosized Spherical Particles

  • Takagi, Kenta;Seno, Kazunori;Kawasaki, Akira
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.374-375
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    • 2006
  • Three-dimensional artificial crystals with periodicity corresponding to terahertz wave lengths were fabricated by self-assembling monosized metal spherical particles. The metal crystals were weakly sintered to utilize them as templates. The metal templates were inverted to air spheres crystal embedded in dielectric resin though infiltration and etching. The resulting resin inverted crystals clearly presented the photonic stop gaps within terahertz wave region and the frequencies of the gaps were confirmed to agree well with calculation by plane wave expansion method.

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3차원 직조형 금속복합재료의 제조와 특성분석 (Fabrication and Characterization of Al Matrix Composites Reinforced with 3-D Orthogonal Carbon Textile Preforms)

  • 이상관;변준형;홍순형
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 춘계학술발표대회 논문집
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    • pp.188-191
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    • 2002
  • 3-D orthogonal woven carbon/Al composites were fabricated using a pressure infiltration casting method. Especially, to minimize geometrical deformation of fiber pattern and $Al_4C_3$ formation, the process parameters of the minimum pressurizing force, melting temperature, delay and holding time of molten aluminum pressurizing was optimized through the PC-controlled monitoring system. Resonant ultrasound spectroscopy (RUS) was utilized to measure the effective elastic constants of 3-D orthogonal woven carbon/Al composites. The CTE measurement was conducted using strain gages in a heating oven.

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Microstructure and Wear Characteristics of Nickel Reinforced AC8A Composites

  • Kim, Hyung-Jin;Tulugan, Kelimu;Park, Won-Jo
    • 동력기계공학회지
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    • 제19권1호
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    • pp.50-55
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    • 2015
  • This study takes AC8A, which is a representative light weight alloy as matrix, and nickel as reinforcement for its superior properties. The manufacturing method applied in this study required low pressure for the infiltration of the metal matrix into the reinforcement. Porous Ni was applied as preform. The fabrication was conducted under 0.3 MPa at 600, 700 and 750 degrees centigrade, respectively. Intermetallic compounds Al3 generated between Al and Ni were observed in the composites. Microstructure, Vickers' hardness and wear characteristics of the composites were also investigated. The result indicates that the structures of compounds created at 650 degree centigrade were distributed densely; the grain size of the substances and the compounds was increased with the infiltration temperature.

반응소결에 의한 $SiC/MoSi_2$ 복합체의 특성 (Properties of $SiC/MoSi_2$ Composites Prepared by Reaction Sintering Method)

  • 한인섭;양준환;서동수
    • 한국세라믹학회지
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    • 제31권4호
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    • pp.399-406
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    • 1994
  • The SiC/MoSi2 composite material was prepared by infiltration with the mixture of metal Si and MoSi2 into the preform of $\alpha$-SiC and graphite under the vacuum atmosphere of 10-1 torr. The mechanical properties, phases and microstructural characteristics have been investigated by employing an universal testing machine, scanning electron microscope and X-ray diffractometer. With the increase of MoSi2/Si mixing content, the quantity of the residual silicon phase was decreased and the hardness and fracture toughness of composite materials were increased. Also, as the infiltration temperature increased, a lot of fine-grained $\beta$-SiC phases, which were produced from the reaction of graphite and liquid silicon melt, were transformed to $\alpha$-SiC phases.

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