• Title/Summary/Keyword: Metal composite

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The effect of particle size on tool wear of SiCp-reinforced metal matrix composite

  • Sahin, Y.;Sur, G.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.237-239
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    • 2002
  • The effect of particle sizes of the metal matrix composites containing 10 wt.%SiCp was investigated with using various tools. The results showed that tool life decreased considerably with increasing particle size and cutting speed. The wear resistance of TiC-coated tools was considerably higher than that of the other tools. It was observed that abrasive wear was the main responsible mechanism for wear of the tool thermal cracks were at high speed while a built-edge formation was also evident at lower speed.

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Thermoelastic Properties of Porous Metals After Material Forming Processes (다공성 금속의 성형공정 후 열탄성 계수)

  • 이종원;김진원
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.217-220
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    • 2003
  • The effective thermoelastic properties of porous metals are discussed herein after each material forming process such as hot pressing or extrusion. The voids in metal matrix are assumed to be initially spherical in shape and to be distributed randomly. Once the porous material deforms plastically due to each material forming process, the voids change their shape from a sphere to an ellipsoid and align in one direction. Since the voids are compressible in nature, the void volume fraction is assumed to be decreasing during each material forming process.

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The Manufacturing Technology of TTX Composite Train Carbody Using a Autoclave Molding Process (오토클레이브 성형기법에 의한 TTX 복합재 차체 제작 기술)

  • Shin, Kwang-Bok;Ryu, Bong-Jo;Lee, Sang-Jin;Jung, Jong-Cheol;Cho, Se-Hyun;Kim, Jung-Seok
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.207-211
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    • 2005
  • The Korean Tilting Train eXpress (TTX) with service speed of 180km/h have been developing using hybrid design concept combined with a sandwich composite structure for the carbody and stainless steel structure for the underframe to match the challenging demands with respect to cost efficient lightweight design for railway carriage structures. The sandwich composite structure was used to minimize the weight of the carbody, while the metal underframe was used to modify the design easily and to keep the strength of underframe for the installation of the electrical equipments. The sandwich composite structure was 23 meters long, 3 meters wide and 2.7 meters high, and cured as one body in a large autoclave equipment with the length of 30 meters and the diameter of 5 meters. The joint part between the carbody structure made of sandwich composites and the metal underframe was joined by the proposed design.

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Flexural Behavior of iFLASH System with No Blast Metal Cleaned Steel Plates (비표면처리 강판을 사용한 iFLASH 시스템의 휨성능 평가)

  • Kim, Yong-Yeal;Ryu, Jaeho;Yoon, Sung-Won;Ju, Young K.
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.4
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    • pp.30-37
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    • 2015
  • iFLASH System is new structural floor system which consists of sandwich panels filled with nano-composite. The nano-composite has low specific gravity and high bonding strength with steel plates. The bonding strength is one of important factors for structural performance of iFLASH System and it can further be improved by surface preparation such as blast metal cleaning. However, using none blast steel plates is recommended since surface preparation generates additional fabrication time and cost. In this study, a bonding strength test and bending experiment were conducted to check feasibility of applying none blast steel plates to iFLASH System. Moreover, stress in bonding plane between steel plates and nano-composite was analytically evaluated by finite element method. Consequently, flexural capacity of the specimen was 11% higher than theoretically calibrated value and its flexural behavior was structurally efficient without defect of bonding.

Preparation of SiC-Al alloy Composite by Pressureless Powder Packing Forming Method (분말 충전 성형법을 이용한 SiC-Al Alloy 복합체의 제조)

  • 박정현;송준광;백승수;염강섭;강민수
    • Journal of the Korean Ceramic Society
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    • v.34 no.4
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    • pp.343-350
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    • 1997
  • To fabricate the ceramic/metal(SiC/ Al alloy) composite, SiC preform was prepared by Pressureless Powder Packing Forming Method and 6061 Al alloy was infiltrated into the preform. Uniform compact having an average pore size of 10 ${\mu}{\textrm}{m}$ and narrow pore size distribution was prepared. Phenolic resin solution(40 wt%) was penetrated into the SiC compact, and then the compact was preheated at the temperature of 120$0^{\circ}C$. The pore size distribution and the microstructure of the preform were not changed by preheating. An uniform microstructure without any crack in the preform was obtained in SiC-Al alloy composite. The infiltration of 6061. Al alloy into the preform began at the temperature of 130$0^{\circ}C$ and the amount of infiltration increased in proportion to the infiltration temperature and the soaking time. The increasement rate of the infiltration amount decreased after 3 h. As a result of the infiltration at 140$0^{\circ}C$ for 4 h, Al alloy was well distributed in the interparticle channels and the relative density of the composite was above 98%. The strength and the fracture toughness of the composite were 303 MPa and 21.65 MPam1/2, respectively.

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An Experimental Study on the Flexural Behavior of Composite Steel Deck Slab with Bored Openings (천공 개구부가 있는 합성슬래브의 휨거동에 관한 실험적 연구)

  • Eom, Chul Hwan;Kim, Hee Cheul;Park, Jin Young
    • Journal of Korean Society of Steel Construction
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    • v.18 no.5
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    • pp.607-614
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    • 2006
  • The composite metal deck plate system has been widely used of late for office structures. However, composite floor decks are bored imprudently for installation in building equipment. In this study, experimental investigations of bored composite steel deck slabs were performed to evaluate the flexural capacity of each specimen. The variables set were the shapes and positions of the openings in the composite slabs. The results were analyzed in the form of load-displacement graphs and with respect to the ductility and energy dissipation capacity ofeach specimen to evaluate its structural capacity.

Evaluation of Metal Composite Filaments for 3D Printing (3D 프린팅용 금속 입자 필라멘트의 물성 및 차폐 능력 평가)

  • Park, Ki-Seok;Choi, Woo-Jeon;Kim, Dong-Hyun
    • Journal of the Korean Society of Radiology
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    • v.15 no.5
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    • pp.697-704
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    • 2021
  • It is hard to get Filaments which are materials of the 3D printing Fused Deposition Modeling(FDM) method as radiation shielding in Korea. and also related research is insufficient. This study aims to provide basic data for the development of radiation shields using 3D printing by evaluating the physical properties and radiation shielding capabilities of filaments containing metal particles. after selecting five metal filaments containing metal particle reinforcement materials, the radiation shielding rate was calculated according to the Korean Industrial Standard's protective equipment test method to evaluate physical properties such as tensile strength, density, X-ray Diffraction(XRD), and weight measurement using ASTM's evaluation method. In the tensile strength evaluation, PLA + SS was the highest, ABS + W was the lowest, and ABS + W is 3.13 g/cm3 which value was the highest among the composite filaments in the density evaluation. As a result of the XRD, it may be confirmed that the XRD peak pattern of the particles on the surface of the specimen coincides with the pattern of each particle reinforcing material powder metal, and thus it was confirmed that the printed specimen contained powder metal. The shielding effect for each 3D printed composite filament was found to have a high shielding rate in proportion to the effective atomic number and density in the order of ABS + W, ABS + Bi, PLA+SS, PLA + Cu, and PLA + Al. In this study, it was confirmed that the metal particle composite filament containing metal powder as a reinforcing material has radiation shielding ability, and the possibility of using a radiation shielding filament in the future.