• Title/Summary/Keyword: Metal Mold

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High speed machining of cavity pattern in prehardened mold using the small size tool (소경 공구를 이용한 고경도 패턴 금형의 고속 가공)

  • Im, Pyo;Jang, Dong-Kyu;Lee, Hee-Kwan;Yang, Kyun-Eui
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.133-139
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    • 2004
  • High speed machining (HSM) can reduce machining time with the high metal removal rate by high speed spindle and feedrate. This paper supports HSM technology using the small size tool with the optimal tool path generation and modification of tool change. The optimum tool path is generated to reduce cutting length of cavity pattern and change the cutting tool for preventing the tool breakage by wear. The tool path is modified with the experiment data of tool wear and breakage to support tool change on reasonable time. The result can contribute to HSM technology of high hardness materials using the small size end-mill.

Fabrication of Cores for the Injection Mould with a High Cooling Rate and Injection Molding Using the Fabricated Core (고속 냉각 특성을 가진 사출성형 금형 코어 제작 및 사출 성형)

  • Ahn, D.G,
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.549-554
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    • 2007
  • The objective of this paper is to investigate into the fabrication technology of cores for the injection mould with three-dimensional conformal cooling channels to reduce the cooling time. The location of the conformal cooling channels has been determined through the injection molding analysis. The mould has been manufactured from a hybrid rapid tooling technology, which is combined a direct metal rapid tooling with a machining process. Several injection molding experiments have been performed to examine the productivity and the validity of the designed mould. From the results of the experiments, it has been shown that the proposed mould can mold a final product within a cooling time of 3 seconds and a cycle time of 21 seconds, respectively.

Studies on acid protease produced from Aspergillus tubingensis I (Aspergillus tubingensis의 acid protease에 관한 연구 I)

  • Chung, Yun-Su;Cho, Young;Han, Suk-Hyun
    • Korean Journal of Microbiology
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    • v.20 no.3
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    • pp.105-112
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    • 1982
  • The strain of Aspergillus, 6368A, producing acid protease showing high activity was isolated from soil, as a result of wide research about mold group. This strain was identified as a species of Aspergillus tubingensis by the investigation of morphological characteristics. The change of the enzyme production under the various media and culture condition was also studied. The optimum pH and stability of crude acid protease are 2.5, 2.0~4.5 and the optimum temeprature and thermal inactivation waas shown $50^{\circ}C,\;55^{\circ}C$, respectively. From the result of the study on the effects of metal ions, it was found that $MnCl_2,\;CoCl_2,\;CuCl_2,\;SrCl_2,\;and\;NiCl_2$ slightly increased the enzyme activity, on the other hand $ZnCl_2,\;CaCl_2,\;MgCl_2,\;SLS,\;and\;KMnO_4$ decreased it.

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Fabrication of Mold and Part by Using SLA Master Models (급속광조형 마스터 모델을 이용한 제품 및 간이 금형 제작)

  • Park, Moon-Sun;Kim, Dae-Hwan;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.7-13
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    • 1999
  • The potential for growth and the future impact of Rapid Prototyping that it will have on the product development cycle are enormous. Since making tools, precedes making parts, Rapid Tooling becomes widely used in automobile, aerospace, electronic, and other industries. In this study, master models formed by Rapid Prototyping of Stereolithography have been applied for vacuum casting to obtain silicone patterns which have transformed into epoxy models. The epoxy models have been measured to check dimension errors, and tested their functions. These checking and measurement have provided information on plastic injection possibilities and data for die design, Temporary die making with the materials of Aluminum/Epoxy and powder injection metal (PIM) has also been discussed in terms of hardness, surface roughness, and SEM microstructures.

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A Study on the Hand Drum Form Predict in the Wire Electric Discharge (와이어방전가공시 북량현상 예측에 관한 연구)

  • 김선진;성백섭
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.70-78
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    • 2003
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric discharge machine. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to 6$mutextrm{s}$, 8$mutextrm{s}$ and 10$mutextrm{s}$, pulse-off-time to 8$mutextrm{s}$, 10$mutextrm{s}$ and 13$mutextrm{s}$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively.

Medial Surface Generation by Using Chordal Axis Transform in Shell Structures (쉘 구조물에서 Chordal Axis Transform 을 이용한 중립면 생성)

  • 권기연;박정민;이병채;채수원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.865-870
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    • 2004
  • This paper describes the generation of chordal surface for various shell structures, such as automobile bodies, plastic injection mold components and shell metal parts. After one-layered tetrahedral mesh is generated by an advancing front algorithm, the chordal surface is generated by cutting a tetrahedral element. It is generated one or two elements at a tetrahedral element and the chordal surface is composed with triangular or quadrilateral elements. This algorithm has been tested on several models with rib structure.

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Geometric Characteristics of Hole on Workpiece in Operation (구멍이 있는 공작물의 가공시 형상특성)

  • 이종선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.43-48
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    • 2001
  • In this study, the characteristics of the surface around a hole on inlet and outlet of product which are manufactured by face mill or end mill cutting with a hole or a pocket in its surface, are investigated. Furthermore, experiment for optimization of process conditions to minimize the change of characteristics of milling cut surface after a hole cutting operation, is implemented. Applying the results in this study to surface manufacturing of mold products whose surface is uneven or metal products made by diecasting, reducing the number of sequence process to obtain fine surface is expected.

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Studies on the Quality Evaluation and Metal Content of Asp. Rhi. Bac. sp. Fermented Denjang added Mulberry Leaves in Sanitary Canned. (위생캔으로 제조한 상엽첨가 Asp. Rhi. Bac.속 발효된장의 품질평가와 금속물질 함량에 관한 연구)

  • 허윤행
    • Journal of environmental and Sanitary engineering
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    • v.19 no.1
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    • pp.42-49
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    • 2004
  • The study was carried out in order to improve the quality of fermented soybean, that is, Doenjang with strain ,mold and bactea, added mulberry leaves powder were investigated and analyzed as follows. 1. The water content of samples was 38.51-50.10%, pH value 5.44-6.21 and total acidity, 2.42-3.13 2. The reducing sugar of content for samples was 7.01-7.24% on contrast mulberry added sample was 8.34-12.11%, Amino-N as contrast 5.96-7.63% mulberry added, 8.34-12.11% 3. In sensory evaluation test, excellent results was 2% added sample than others. 4. The heaby metals analyzed form samples cans, iron, tin and lead content of samples were 5.63-6.03 ppm, 31.70-35.53 ppm and trace.

OPTIMAL PREFORM DESGIN BY TRACING THE MATERIAL FLOW : APPLICATION TO PISTON FORGING

  • Hong J.T.;Lee S.R.;Park C.H.;Yang D.Y.;Chung W.J.;Park Y.B.;Kim Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.143-146
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    • 2003
  • In this paper, a new preform design method is proposed to eliminate the excessive flash in metal forging process. After carrying out finite element simulation of the process with an initial billet, backward particle tracing is performed from the outlet of the flash. Then, the region which belongs to the flash is easily found .. The process is analyzed again with the redesigned billet which is removed that region the above mentioned region. The optimal preform shape which minimizes the amount of flash without changing the forgibility can be obtained in several iterations.

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An Influence of Material of Metal Grid for Interrupting Property (MCCB내부 금속 그리드 재질이 차단성능에 미치는 영향)

  • Kim, Kil-Sou;Yoon, Jae-Hun;Lim, Gee-Jo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.101-101
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    • 2010
  • Power distribution system requires the transformer with higher capacity than ever, but this ever, but this may be the cause of the increasing of short circuit current in contrast to conventional one when short-circuit accident is occurred. Therefore molded case circuit breaker improved in aspects of interrupting capacity of short circuit current in this system is needed. The arrangement and quality of the material of grids in arc quenching room are also designed optimally by the analysis of arc driving forces.

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