• Title/Summary/Keyword: Metal Loss

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Wear Characteristics of Particulate Reinforced Metal Matrix Composites Fabricated by a Pressureless Metal Infiltration Process (무가압함침법으로 제조된 입자강화 금속복합재료의 마모특성)

  • 김재동;정순억;김형진
    • Journal of Ocean Engineering and Technology
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    • v.17 no.1
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    • pp.55-60
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    • 2003
  • The effect of size and volume fraction of ceramic particles, with sliding velocity on the wear properties were investigated for the metal matrix composites fabricated by the pressureless infiltration process. The metal matrix composites exhibited about 5.5 - 6 times the wear resistance compared with AC8A alloy at high sliding velocity, and by increasing the particle size and decreasing the volume fraction, the wear resistance was improved. The wear resistance of metal matrix composites and AC8A alloy exhibited different aspects. Wear loss of AC8A alloy increased with sliding velocity, linearly : whereas, metal matrix composites indicated more wear loss than AC8A alloy at the slow velocity region. However, a transition point of wear loss was found at the middle velocity region, which shows the minimum wear loss. Further, wear loss at the high velocity region exhibited nearly the same value as the slow velocity region. In terms of wear mechanism, the metal matrix composites generally exhibited abrasive wear at slow to high sliding velocity; however, AC8A alloy showed abrasive wear at low sliding velocity and adhesive and melt wear at high sliding velocity.

Wear Characteristics of Particulate Reinforced Metal Matrix Composites Fabricated by Pressureless Metal Infiltration Process (무가압함침법으로 제조된 입자강화 금속복합재료의 마모특성)

  • Kim, Jae-Dong;Jung, Sun-Uk;Kim, Hyung-Jin
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.379-384
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    • 2002
  • The effect of size and volume fraction of ceramic particles with sliding velocity on the wear properties were investigated for the metal matrix composites fabricated by pressureless infiltration process. The particulate metal matrix composites exhibited about 5.5 - 6 times of excellent wear resistance compared with AC8A alloy at high sliding velocity, and as increasing the particle size and decreasing the volume fraction the wear resistance was improved. The wear resistance of metal matrix composites and AC8A alloy exhibited different aspects. Wear loss of AC8A alloy increased with sliding velocity linearly. whereas metal matrix composites indicated more wear loss than AC8A alloy at slow velocity region, however a transition point of wear loss was found at middle velocity region which show the minimum wear loss, and wear loss at high velocity region exhibited nearly same value with slow velocity region. In terms of wear mechanism, the metal matrix composites exhibited the abrasive wear at slow to high sliding velocity generally, however AC8A alloy showed abrasive wear at low sliding velocity and adhesive and melt wear at high sliding velocity.

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Mechanical Property and Process Variables Optimization of Tube-to-Tube Friction Welding for Steel Pipe with 36 mm External Diameter (외경 36mm 강관의 관대관 마찰용접 특성과 공정 변수 최적화)

  • Kong, Yu-Sik;Park, Young Whan
    • Journal of Power System Engineering
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    • v.18 no.2
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    • pp.50-56
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    • 2014
  • Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, for the friction welding with tube-to-tube shape, the feasibility of industry application was determined using analyzing mechanical properties of weld and optimized welding variables was suggested. In order to accomplish this object, rotating speed, friction heating pressure, and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. Weld characteristic was investigated in terms of weld shape and metal loss, and 7mm of metal loss was regarded as the optimal metal loss. By tensile test, tensile strength and yielding strength was measured and fracture was occurred at base metal. In order to optimize the welding condition, fitness function was defined with respect to metal loss and yielding strength and the fitness values for each welding condition could be calculated in experimental range. Consequently, we set the optimal welding condition as the point which had maximum value of fitness function. As the result of this paper the optimal welding variables could be suggested as rotating speed was 1300 rpm, friction heating pressure was 15 MPa, and friction heating time was 10 sec.

A Study on Prediction of Metal Loss by Flow-Accelerated Corrosion in the CANDU NPP Secondary Piping Systems (침부식에 의한 CANDU형 원전 2차측 배관의 감육 예측에 관한 연구)

  • Shim, S.H.;Song, J.S.;Yoon, K.B.;Hwang, K.M.;Jin, T.E.;Lee, S.H.;Kim, W.S.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.616-621
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    • 2001
  • Flow-accelerated corrosion(FAC) is a phenomenon that results in metal loss from piping, vessels, and equipment made of carbon steel. FAC occurs only under certain conditions of flow, chemistry, geometry, and material. Unfortunately, those conditions are in much of the high-energy piping in nuclear and fossil-fueled power plants. Also, for domestic NPP secondary pipings whose operating time become longer, more evidences of FAC have been reported. The authors are studying on FAC management using CHECWORKS, computer code developed by EPRI. This paper is on the prediction results of metal loss by FAC in the one of CANDU type NPP secondary piping systems.

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Analysis of Eddy Current Loss Considering Interaction Effect in Metal Sheath of 154 kV Three Phase Power Cable (154 kV 3상 전력 케이블의 상호작용에 따른 금속 Sheath에서 발생하는 와전류 손실 분석)

  • Im, Sang Hyeon;Kim, Ki Byung;Park, Gwan Soo
    • KEPCO Journal on Electric Power and Energy
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    • v.6 no.4
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    • pp.389-392
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    • 2020
  • In order to accurately predict the losses in the power cable, analysis of the eddy current losses in the metal sheath is required. The copper loss is easily calculated by the resistance and current of the conductor, but it is difficult to measure and predict the eddy current generated from the metal sheath. For this purpose, the previous study analyzed the eddy current loss in single phase cable, but there is a limit to apply it because three phase cables are used in real environment. Therefore, in this paper, the eddy current loss occurring in the metal sheath of three phase cable according to the cause was analyzed theoretically. In addition, the eddy current loss occurring in the triangular and horizontal array were predicted through electromagnetic numerical analysis.

A Survey on the Changes in Industrial Noisy Environment and Rearing loss of Workers (산업장 소음환경과 근로자 청력손실에 변동에 관한 조사)

  • Lee, Yong-Hwan
    • Journal of Preventive Medicine and Public Health
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    • v.22 no.3 s.27
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    • pp.337-354
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    • 1989
  • In order to evaluate the noisy environment and hearing loss of workers served in noisy working environment, the author investigated 212 manufacturing industries located in Ulsan Industrial District that could be observed for 3 successive years from 1986 to 1988. The obtained results were as follows: 1. There was increased tendency in the number of workers served in noisy working environment and that of examined of hearing loss for three years. 2. In the noise level of working environment, the number of industries less than 89dB(A) was increased every year, while more than 90dB(A) was in decreasing tendency. 3. Mean hearing loss by frequency was the most prominent in 4,000Hz, the level of hearing loss was in increasing tendency yearly, and that of left eat was higher than right ear in almost all type of industry. 4. In 1986, the level of hearing loss by type of industry was highest in manufacture of electric and electronic, and followed by paper and plywood, and metal products in right ear: that was in the order of manufacture of electric and electronic, metal products and textile products in left ear. In 1987, that was in the order of manufacture of metal products, machinery and others in right ear, and metal products, machinery and food stuff in left ear in 1988, manufacture of others, food stuff and machinery in both ear. 5. In hearing loss by service duration, right ear of 5-9 years group was higher than that of less than 5 years in 1987, whereas in 1988, the longer in service duration, the higher in the level of hearing loss in both ear. 6. In 1986, 1987 and 1988, the prevalence rate of noise-induced hearing loss were showed increasing tendency as 0.4% ,0.8% and 1.5% , respectively, and manufacture of textile products was highest(1.0%) in 1986, machinery(1.2%) in 1987 and others(2.8%) in 1988. 7. The proportion of grade E in early loss index were 76.1% (1986), 78.2% (1987) and 80.5% (1988) in left ear, 75.9% (1986), 76.4% (1987) and 75.9% (1988) in right ear.

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Investigation on DHF Application at Metal CMP Cleaning Process (Metal CMP 세정 공정에서 DHF 적용에 관한 연구)

  • 김남훈;김상용;김인표;장의구
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.7
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    • pp.569-572
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    • 2003
  • In this study, we evaluated the dilute HF cleaning to reduce residual defects made by metal CMP process. The purpose of this test is to observe the existence of barrier metal damage during DHF cleaning on condition that it should not affect metal thin film reliability, so we will get rid of slurry residual particles as a main defect of the metal CMP process for the better yield. In-line defect data showed us that slurry residual particles were removed by DHF application. The HF rinse significantly reduced metal contamination levels and surface roughness. The best effect by additional oxide loss was discovered when Dilute HF condition is 10".

Electronic Ballast for Metal Halide Lamps (순시 재 점등 메탈 할라이드 램프용 전자식 안정기)

  • Moon Seong-jin;Cho B. H.
    • Proceedings of the KIPE Conference
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    • 2001.12a
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    • pp.79-82
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    • 2001
  • New electronic ballast for metal halide laws is proposed New ballast has higher efficiency than that of conventional ballast. Proposed 2 stage ballast uses low arm switch as synchronous rectifier mitch. Switch-on voltage drop is smaller than that of diode in small current(<1.5A). High arm switch is turned on in zero voltage in proposed ballast. So conduction loss and switching loss are reduced Index word - synchronous rectifier mitch, toro voltage switching, conduction loss, switching loss.

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Fiber-optic Temperature Sensor Based on Bending Loss of Thermally Expanded Core Fiber (열확장 코어 광섬유의 구부림 손실을 이용한 광섬유형 온도 센서)

  • Kim, Kwang-Taek;Kang, Ji-Hoon;Cho, Kyu-Jung;Moon, Nam-Il
    • Korean Journal of Optics and Photonics
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    • v.21 no.1
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    • pp.12-15
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    • 2010
  • In this paper, we have proposed and demonstrated a simple fiber-optic temperature sensor based on the bending loss of a TEC(thermally expended core) fiber attached to a bi-metal. The deformation of the bi-metal caused by the change in its temperature induces the bending loss of the TEC fiber. The experimental result shows that the temperature sensitivity and operation temperature range of the device are controllable through the adjustment of the structure of the expanded core fiber. The fabrication procedure of the device is described in detail.

Fundamental Study on Cathodic Protection and Material Development as Erosion-Control Methods of Oceanic Centrifugal Pump(2) (해상용 원심펌프 임펠러의 침식억제법으로 음극방식 및 재료개발에 관한 기초연구(2))

  • Lee, Jin Yeol;Im, U Jo;O, In Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.2
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    • pp.92-92
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    • 1996
  • Recently, with the rapid development in the oceanic systems such as the oceanic structures and vessel, there occurs much interest in the impingement erosion-corrosion. In this paper, Cu-metal was tested by using of erosion apparatus with water-jet type and was investigated under the behaviour of impingement erosion-corrosion according to various environmental conditions, and the properties of Cu-metal were evaluated through the measurement by weight loss, weight loss rate, protective efficiency. The results were compared with those obtained using Cu-metal applied to cathodic protection and Cu-alloys added to Zn or Al-metal. As a basis of those results, the best protective efficiencies could be taken as using cathodic protection method and Cu-alloy with Al & Zn material addings, and will be suggested as the fundamental data of the anti-impingement erosion-corrosion on Cu-metal of impeller material for oceanic centrifugal pump.