• Title/Summary/Keyword: Metal Gasket

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Development of mechanical produce systems for Grooved Metal Gasket (Grooved Metal Gasket제작 전용기계시스템 개발)

  • Kang, Sung-Jun;Yun, Jae-Yeong
    • Proceedings of the KAIS Fall Conference
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    • 2011.05b
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    • pp.821-823
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    • 2011
  • 본 논문에서는 초고온/고압의 환경에서 사용되는 메탈 구루부드 가스켓의 품질 및 생산성 향상 그리고 원가절감을 목표로 Gasket제작 전용기계시스템을 개발하여 제작기술혁신을 하고자 하였으며, 전용기계시스템의 구성은 그루부 가공전용기, 벤딩 전용기, 후열처리 전용기, 용접비드 황삭전용기, 용접비드 연삭전용기로 이루어져 있다.

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Estimation on Serrated Core Machining Load for Metal Gasket using Elasto-plastic Analysis (탄소성해석을 이용한 금속 개스킷용 톱니형 코어 가공 하중 평가)

  • Kim, Tae-Hyung;Lee, Seong-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.145-151
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    • 2012
  • In this study, finite element analysis is carried out to estimate horizontal forces needed for the required power calculation and vertical forces applied on the structural analysis model for the development of automatic serrated surface at metal gasket core machining system. By considering of elasto-plastic material characteristics, nonlinear contact analysis was conducted to compute these loads according to the change of roll reduction, frictional coefficient and core thickness. As the result, horizontal and vertical reaction force variations are found according to parameters and maximum reaction force is also confirmed to be most affected by roll reduction.

A Study on the Contact Characteristics of Metal Ring Joint Gaskets

  • Lee, Min-Young;Kim, Byung-Tak
    • Journal of the Korean Solar Energy Society
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    • v.36 no.3
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    • pp.25-31
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    • 2016
  • Gaskets are usually used for the sealing of flange joints. The joint is usually composed of two flanges, a ring gasket and clamping bolts. The metal ring gasket is suitable for pipe flanges, pumps and valve joints in high temperature and high pressure environments. A very high surface stress is developed between a ring type joint gasket and the flange groove when the ring type joint is bolted up in a flange. The dimensions of flanges and ring joint gaskets for the pipe sizes that are in common use are specified in the ANSI codes. However, sometimes it is necessary to make a new design for the flange joint which is not specified in the codes, as the equipment is getting larger and larger in size. This paper presents the contact behavior of Class 600 ring joint gaskets with oval and octagonal cross sections. Five different sizes of gaskets are employed in the analysis, and one of them is newly designed on the basis of analysis results obtained from existing models. Three load steps are used to find the stress, stain and contact pressure etc., and to compare the contact characteristics among the models due to the bolt clamping force and the working surface pressure. ANSYS Workbench version15 is used to conduct the finite element analysis.

Thermal and Structural Analyses of Semi-metallic Gasket Joined with Graphite Seal for Ship Engine Piping Flange (선박엔진 배관 플랜지용 세미금속 가스켓의 열전달 및 구조해석)

  • Oh, Jeong-seok;Lee, In-sup;Yoon, Han-ki;Sung, Heung-kyoung
    • Journal of Ocean Engineering and Technology
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    • v.31 no.5
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    • pp.352-356
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    • 2017
  • We performed thermal and structural analyses to evaluate the structural integrity of a semi-metal gasket for a flange with increases in the internal fluid temperature and pressure using a commercial FEA program. As a thermal analysis result, the temperature distribution of the gasket body increased with an increase in the internal fluid temperature until the maximum fluid temperature of $600^{\circ}C$. In addition, the structural analysis showed that contact pressures of more than 35 MPa occurred uniformly in the graphite seal regions. It was found that no fluid leakage occurred under the load conditions for the structural analysis because the contact pressure in the graphite seal region was greater than the maximum internal fluid pressure of 35 MPa. Therefore, we demonstrated the structural integrity of the semi-metal gasket by performing the thermal and structure analyses under the maximum fluid temperature of $600^{\circ}C$ and the internal fluid pressure of 35 MPa.

Effects of the Bead Shape on the Nonlinear Behavior of Cylinder Head Gasket (비드 형상에 따른 실린더 헤드 가스켓의 비선형 거동 특성)

  • Byun, Chul-Jin;Yoo, Seung-Hyun;Yoon, Cheon-Han;Park, Jong-Kuk
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.321-325
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    • 2000
  • Gasket of vehicle engine maintains airtight between cylinder head and engine block under high temperature and pressure, and plays important role in heat conduction of engine. And the characterization of the nonlinear behavior of metal gasket fer various bead shapes is very important as basic research for estimation of gasket durability. But it is very difficult to analyze the behavior of gasket In real experiment. In this paper, to analysis effects of the bead shape on the nonlinear behavior of cylinder head gasket under uniform pressure, the virtual experiment using the nonlinear finite element method was performed. Results are analyzed with residual deformation and the sealing pressure. With the increase of the height and the width of bead, the residual deformation and the sealing pressure increase. And if the height is very high and the width is very narrow, the wrinkles are occurred in the gasket while working.

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Surface Modification of Ag Coated Cu Conductive Metal Powder for Conductive Silicone Sealant Gasket Paste

  • Park, Seong-Yong;Yoon, Tae-Won;Lee, Chung-Ho;Jeong, In-Bum;Hyun, Sang-Hoon
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1076-1077
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    • 2006
  • Conductive pastes consist of conductive fillers( Au, Ag, Ni, Cu etc.), organic binders, solvents and additives. Meanwhile, there are some metal powders such as copper, nickel etc that are used for pastes which have serious surface corrosion problems. This problem leads to change of the color and decrease in conductivity and affect storage stability of conductive pastes. By using silane coupling agent and dispersion agent, we can ensure both the corrosion stability and long term storage stability, and enhance the high performance electrical and mechanical properties of EMI shielding silicone sealant.

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Structural analysis in Metal bipolar plate of Fuel Cell Stack (금속분리판 연료전지 스택의 구조 해석)

  • Lee, Sang-Min;Jeon, Ji-Hoon;Lee, Chang-Woo;Suh, Jung-Do;Chang, Hoon;Kim, Sae-Hoon;Lee, Sung-Ho;Hwang, Woon-Bong
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.101-104
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    • 2007
  • Mechanical behavior in metal bipolar plate of a fuel cell stack was studied using finite element analysis. The fuel stack is essentially composed of a metal bipolar plate (metal BP), a gasket, an end plate, a membrane electrolyte assembly (MEA), and a gas diffusion layer (GDL). It is important to maintain a suitable fastening force of Metal BP, because it influences the power efficiency of the fuel cell stack. After a gasket and a GDL are placed on the metal BP, the reaction force with the displacement is measured. The channel of metal bipolar plate is replaced by a simple geometrical plate. The results of FEM are similar to those of experiment. Therefore mechanical behavior in metal BP of a fuel cell stack can be estimated by using FEM.

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Compounding and Test of Gasket Rubber for Fuel Cell Stack Application (연료전지 스택 가스켓용 고무재료의 제조와 평가)

  • Hur, Byung-Ki;Kang, Dong-Gug;Kim, Hye-Young;Seo, Kwan-Ho;Park, Lee-Soon
    • Elastomers and Composites
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    • v.42 no.4
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    • pp.232-237
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    • 2007
  • We examined the properties of compound and made compound of the optimum state using the properties of each material to evaluate suitability of FKM, VMQ, EPDM, NBR with gasket for fuel cell which is in general use with the material of gasket. It could be found from the compound made with setting the optimum state that NBR is worse than FKM in the chemical property of matter for a long term, and VMQ is worse than FKM in the elution of a metal ion, and EPDM is worse than FKM in the permeability of gas. As a result of leak evaluation of gasket for fuel cell with using FKM, it appeared leak in short time when contracting pressure is getting lower and sealing pressure is getting higher. And as a result of the life prediction with using Arrhenius model, we could predict that it is possible to continuously drive for 60,000 hours.

Improvement of Gasoline Engine Performance by Modifying the Engine Cooling System (엔진 냉각계 개선을 통한 가솔린엔진의 성능 향상)

  • 류택용;신승용;이은현;최재권
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.1-10
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    • 1998
  • In this paper, we investigated the improvement of characteristics of knock, emission and fuel consumption rate by optimizing the location and size of water transfer holes in cylinder head gasket without change of engine water jacket design itself. The cooling system was modified in the direction of reducing the metal temperature in the head and increasing the metal temperature in the block. The optimization of water transfer holes in cylinder head gasket was obtained by "flow visualization test". The water transfer holes were concentrated in front side of the engine in order to reduce thermal boundary layer in the water jacket of No. 2 and No. 3 combustion changer in the cylinder head, which would have a large knock intensity, and increase thermal boundary layer in the water jacket of the cylinder block. When the modified coolant flow pattern was applied as proposed in this paper, the knock characteristic was improved. The spark timing was advanced up to 2$^{\circ}$ in low and middle speed range at a full load. In addition, HC emission at MBT was reduced by 5.2%, and the fuel consumption rate was decreased up to 1% in the driving condition of 2400 rpm and 250 KPa. However, since this coolant flow pattern mentioned in this paper might deteriorate the performance of vehicle cooling system due to the coolant flow rate reduction, a properly optimized point should be obtained. obtained.

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A Study of Robust Design of FCM Gasket Using Taguchi Method (다구찌 기법을 이용한 FCM 가스켓의 강건 설계에 관한 연구)

  • Chung, Jin-Eun;Ahn, Jueng-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3177-3183
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    • 2013
  • This paper deals with the robust design of the non-asbestos FCM(Fiber-elastomer Coated Metal) gasket. In order to this, the measurement of the shear stress based on the design of experimet using the orthogonal table was carried out and the control factors for shear stress using the larger-the-better SN ratios with the Taguchi method were evaluated. In addition, the analysis of variance for SN ratios was conducted. The temperature, pressure, duration time and humidity were selected as the control factors. The orthogonal table $L_9(3^4)$ was made of 3 levels for each factor and the measurement of shear stress was acomplished on the base of the table. Delta statistics of time is the highest value 0.93 and therefore the time affect the largest effect on the shear stress of gasket. Also from the analysis, the shear stress shows maximun at the duration time 80 sec, temperature $200^{\circ}C$, pressure 90 $kgf/cm^2$, humidity 60 %RH. P values of duration time and temperature as a results of the analysis of variance are 0.037 and 0.098. Therefore the analysis has significant each with 95% and 90% confidence level.