• 제목/요약/키워드: Metal Bearing

검색결과 271건 처리시간 0.026초

수직형 저널 베어링에서 preload 변화에 따른 베어링 패드 온도 변화 (Bearing Pad Temperature Change Depending on the Preload of Vertical Journal Guide Bearing)

  • 김준성;김두영;김동관;박상호
    • 한국유체기계학회 논문집
    • /
    • 제12권6호
    • /
    • pp.33-40
    • /
    • 2009
  • The temperature of vertical pump bearing metal in the pumped storage power plant has been high enough to shutdown the unit. Attempts such as decreasing the oil supply temperature, increasing the bearing oil gap etc. were performed to resolve the problem, but the issue was not resolved. Finally, the high bearing metal temperature was corrected by adjusting the bearing preload. The preload is formed by the oil wedge between the journal surface and bearing pad surface and the degree of preload is determined by the machined radial clearance, assembled radial clearance, rotor journal diameter etc. This paper focuses on the analysis of the preload depending on the bearing parameters and the result of the modification of the bearing following the analysis. The bearing metal temperature dropped as much as $20^{\circ}C$ which was similar as expected by software calculation. But the shaft vibration could increase when the assembled radial clearance is excessive. So, the adjustment of the bearing preload for the tilting pad type journal bearing should be carefully performed.

선박 추진축 선미 베어링 압력 분포 해석 (Pressure Distribution Analysis for After Bush Bearing of Ship Propulsion Shaft)

  • 신상훈;최익흥
    • 대한조선학회논문집
    • /
    • 제41권3호
    • /
    • pp.35-40
    • /
    • 2004
  • Since the scale of vessels is growing up recently, some troubles between the shaft and after bush bearing are frequently reported. Generally, mean pressure on bush bearing is used as a design criterion. However, in some case of the long bearing such as after bush bearing of the propulsion shaft, it might be liable to be locally under high pressure. As for the main engine bearings and the intermediate shaft bearing, it is reasonable to take the mean pressure as a design criterion. But, in case of after bush bearing, it is not sufficient because of the possibility of high pressure caused by local contact. In this study, Hertzian contact condition was applied to evaluation of the local pressure for after bush bearing. To reduce the local maximum pressure, the height of the after bush bearing was controlled. It was found that local maximum pressure could be reduced effectively by taking a partial slope on the white metal of the aft bush bearing.

저속 2행정 박용 기관에서의 LO 입자 오염도에 따른 베어링 마모 특성 평가 (Evaluation of The Wear Characteristics on The White Metal Bearing in a Low Speed Two-Stroke Marine Diesel Engine)

  • 안용희;김대영;김은철;박득진
    • 한국마린엔지니어링학회:학술대회논문집
    • /
    • 한국마린엔지니어링학회 2005년도 후기학술대회논문집
    • /
    • pp.21-22
    • /
    • 2005
  • A study on the wear characteristics of the white metal(Sn-base alloy) bearing as a function of particle contamination level was conducted in order to establish control criteria of the lubricant in the 2-stroke marine diesel engine. Particle contamination level of the lubricants ranged from NAS 10 to 12 for the experiments. Bar-on-plate type wear test was performed using reciprocating wear tester. Based on this study it was found that there was no noticeable difference in weight loss of the white metal for NAS10 and NAS11(particle contamination level). Surface roughness of the white metal bearing after the wear test of 8hrs for the highly contaminated lubricant(NAS12 level) was up to $6{\mu}m$ in Rmax whilst that of the less contaminated lubricants(NAS10 & 11) was less than $1.5{\mu}m$ in Rmax.

  • PDF

금형 베어링 효과를 고려한 평금형 열간 압출의 3차원 유한요소해석 (A Three-Dimensional Finite Element Analysis of Hot Square Die Extrusion Considering the Effect of Die Bearing)

  • 강연식;양동열
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1996년도 추계학술대회논문집
    • /
    • pp.185-191
    • /
    • 1996
  • The Variation of die bearing is primary way to control the metal flow in hot square die extrusion process. Finite element computations are carried out to assess the influence of die bearing on metal flow and state variables. The finit element method is developed based on ALE description for a rigid-viscoplastic material. Since thermal state computational example, hot square die extrusion with varied die bearing lengths has been analyzed for the profile of a L-section.

  • PDF

프로세스 압축기 틸팅패드 저널베어링의 비정상 고온거동 트러블슈팅 (Abnormal High-Temperature Behavior Troubleshooting of Process Compressor Tilting Pad Journal Bearing)

  • 이안성;이운실;최동훈
    • Tribology and Lubricants
    • /
    • 제33권2호
    • /
    • pp.37-44
    • /
    • 2017
  • A DE-side LBP tilting pad journal bearing of a 1-stage overhung heat-pump compressor in a propylene process exhibited abnormal high-temperature behavior. Its temperature had been relatively high at $78^{\circ}C$ from the beginning of operation. In 2014, after three years of operation, it increased suddenly and reached $103^{\circ}C$. Installing a varnish removal equipment and others managed to stabilize the temperature at $95^{\circ}C$. We undertook a troubleshooting approach for reviewing the comprehensive status and integrity of the temperature design of the bearing. We performed lubrication and heat-balance analysis, based on the design engineering data and documents supplied by the OEM. For the base design data of DE-side TPJB, evaluating the effects of key design variables on bearing metal temperature showed that firstly, increasing the bearing clearance and supply oil flow-rate, and next, changing the oil type, and finally, increasing the machined pad clearance and offset, are more effective in reducing the bearing metal temperature. Furthermore, a clarification meeting with the OEM revealed that an incorrect decision had been made to decrease the bearing clearance to eliminate the SSV harshness issue, while not maintaining a sufficient oil flow-rate. We conducted a detailed retrofit design analysis, wherein we increased the oil flow-rate and bearing clearance by decreasing the preload. We predicted that the bearing temperature would decrease to $63^{\circ}C$ from $75.7^{\circ}C$ even at the rerate condition. Finally, after installing and operating a retrofit replacement bearing in 2015, the bearing temperature stabilized at a low temperature of $65^{\circ}C$. Currently (January. 2017), two year later, the bearing metal temperature remains at $65^{\circ}C$. Therefore, we can conclude that the abnormal high-temperature behavior of the bearing has been resolved completely.

디젤엔진용 핀부시 베어링 소재의 마찰특성에 관한 실험적 연구 (Experimental Study on the Friction Characteristics of Pin-Bush Bearing Metals for Diesel Engine)

  • 김청균;김경섭
    • Tribology and Lubricants
    • /
    • 제25권6호
    • /
    • pp.409-413
    • /
    • 2009
  • This paper presents the hardness and friction characteristics of pb-free pin-bush bearing metal, which is manufactured by a centrifugal casting technology. A bronze metal with a high hardness and low friction properties is usually used for Diesel engine pin-bush bearing and high pressure cylinder. Pb-free metal for pin-bush bearings shows a little high hardness of 120 Hv compared with that of a conventional Pb bearing metal of 100~110 Hv. In general, the friction coefficient of pin-bush bearings is affected by a rotating speed and a load for various rubbing contact modes. But a contact load is more influential parameter when the contact rubbing mode transits from a mixed lubrication to a dry friction contact. The experimental result shows that the friction coefficient is more unstable at the dry contact mode compared with that of other two rubbing modes such as oil film contact and mixed friction conditions.

1.2MW급 터보블로워용 틸팅패드 저널베어링의 설계에 관한 고찰 (A Review on the Design of a Tilting Pad Journal Bearing for a 1.2MW Turbo-blower)

  • 조현민;정훈형;김재실;조수용
    • 한국기계가공학회지
    • /
    • 제10권2호
    • /
    • pp.26-31
    • /
    • 2011
  • This article provides the systematic design methodology for a tilting pad journal bearing. First the dynamic factors for the bearing are selected with the critical speed analysis. The pad bearing is then designed to have its best mechanical efficiency by simulations with changing of the number of pad and the lubricant flow rate with meeting the design specifications such as metal temperature, clearance and so on. And the simulation results are reviewed to compare with an experimental test. Finally the stability of rotor with the designed bearing is investigated. This methodology is successfully applied to the rotor for 1.2MW turbo-blower.

LOP형 5패드 틸팅패드 저어널베어링의 압력 및 온도 특성에 관한 실험적 연구 (Experimental Study on the Characteristics of the Film Pressure and Temperature in a 5-Pad Tilting Pad Journal Bearing of LOP Type)

  • 하현천;양승헌;변형현
    • Tribology and Lubricants
    • /
    • 제14권1호
    • /
    • pp.7-13
    • /
    • 1998
  • The static characteristics of a five-pad tilting pad journal bearing of load on pad (LOP) type have been investigated experimentally under the different values of bearing load and shaft speed. The diameter and length of the bearing are 300.91 mrn and 149.8 mm, reslx;ctively. Circumferential distribution of the film pressure, film thickness, journal surface temperature and beating surface temperature are measured. A noticeable inlet pressure rise is observed at the entrance of each pad, especially the bottom pad. The inlet pressure is increased by the increase of shaft speed as well as bearing load. In the five-pad tilting pad joumal bearing of LOP type, almost all of beating load is being carried only by the bottom pad. The maximum bearing surface temperature is observed at near the minimum film thickness. It is observed that the metal temperature of the mid-plane is higher than that of the edge at the inlet region, while the metal temperature of the edge is higher than that of the mid-plane at the outlet region.

기계부품용 금속구 제조공정의 성형롤러 개발에 관한 연구 (A Study on Development of Forming Roller for Metal Ball Manufacturing Process for Machine Parts)

  • 조호성;박치근;박종순;김영호;박철우
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.1686-1690
    • /
    • 2005
  • Although metal ball can be used as parts of bearing or metal filter, that is used by single product with solder ball or shot ball. Also, according as demand of metal ball of various diameter increase, processing property 솜 extension of coverage are important. Especially an optimal design of cutting roller was investigated for determining appropriate dimensions of components of manufacturing system. In this study, the effects of the diameter and the round radius of cutting roller were calculated and analyzed. We applied data of rigid-plastic FEM Simulation in basis design of equipment to solve these issues, and confirmed processing factor about metal ball manufacturing process that use cutting process of metal wire in this research

  • PDF