• Title/Summary/Keyword: Mesh Force

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Force Prediction and Stress Analysis of a Twist Drill from Tool Geometry and Cutting Conditions

  • Kim, Kug-Weon;Ahn, Tae-Kil
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.1
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    • pp.65-72
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    • 2005
  • Drilling process is one of the most common, yet complex operations among manufacturing processes. The performance of a drill is largely dependent upon drilling forces, Many researches focused on the effects of drill parameters on drilling forces. In this paper, an effective theoretical model to predict thrust and torque in drilling is presented. Also, with the predicted forces, the stress analysis of the drill tool is performed by the finite element method. The model uses the oblique cutting model for the cutting lips and the orthogonal cutting model for the chisel edge. Thrust and torque are calculated analytically without resorting to any drilling experiment, only by tool geometry, cutting conditions and material properties. The stress analysis is performed by the commercial FEM program ANSYS. The geometric modeling and the mesh generation of a twist drill are performed automatically. From the study, the effects of the variation of the geometric features of the drill and of the cutting conditions of the drilling on the drilling forces and the stress distributions in the tool are calculated analytically, which can be applicable for designing optimal drill geometry and for improving the drilling process.

Investigation of allowable time-step sizes for generalized finite element analysis of the transient heat equation

  • O'Hara, P.;Duarte, C.A.;Eason, T.
    • Interaction and multiscale mechanics
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    • v.3 no.3
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    • pp.235-255
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    • 2010
  • This paper investigates the heat equation for domains subjected to an internal source with a sharp spatial gradient. The solution is first approximated using linear finite elements, and sufficiently small time-step sizes to yield stable simulations. The main area of interest is then in the ability to approximate the solution using Generalized Finite Elements, and again explore the time-step limitations required for stable simulations. Both high order elements, as well as elements with special enrichments are used to generate solutions. When compared to linear finite elements, the high order elements deliver better accuracy at a given level of mesh refinement, but do not offer an increase in critical time-step size. When special enrichment functions are used, the solution can be approximated accurately on very coarse meshes, while yielding solutions which are both accurate and computationally efficient. The major conclusion of interest is that the significantly larger element size yields larger allowable time-step sizes while still maintaining stability of the time-stepping algorithm.

Numerical Simulation of Slamming Phenomena for 2-D Wedges (2차원 쐐기형 구조물의 슬래밍 현상에 대한 수치 유동해석)

  • Yum, Deuk-Joon;Yoon, Bum-Sang
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.5
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    • pp.477-486
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    • 2008
  • Numerical analysis for slamming impact phenomena has been carried out when 2-dimensional wedge shaped structure with finite deadrise angles enter the free surface by using a commertial CFD code, FLUENT. Fluid is assumed incompressible and entry speed of the structure is kept constant. Geo-reconstruct scheme (or PLIC-VOF scheme) is used for the tracking of the deforming free surface. User defined function of 6 degrees of freedom motion and moving dynamic mesh option are used for the expression of the downward motion of the structure and deforming of unstructured meshes adjacent to the structure. The magnitude and the location of impact pressure and the total drag force which is the summation of pressures distributed at the bottom of the structure are analyzed. Results of the analysis show good agreement with the results of similarity solution, asymptotic solution and the solution of BEM.

A Study on the Grinding Characteristics of the Quartz (Quartz의 연삭 특성에 관한 연구(I))

  • Im, Jong-Go;Ha, Sang-Baek;Choi, Hwan;Lee, Jong-Chan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.870-873
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    • 2000
  • This investigation reports the grinding characteristics of quartz. Grinding experiments were performed at various grinding conditions including wheel mesh, table speed and depth of cut. The grinding forces and specific grinding energies were measured to compare the grindability of quartz with those of structural ceramics such as A1$_2$O$_3$, SiC, Si$_3$N$_4$ and ZrO$_2$. Surface roughness was also measured with tracer and the ground surfaces were observed with SEM. The chip formation energy of quartz was about 6J/㎣, which is quite smaller than those of structural ceramics. Although plastic flows are occured in Si$_3$N$_4$ and ZrO$_2$, micro/macro cracks are occured in ground surface of quartz like in A1$_2$O$_3$ and SiC.

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Design and Implementation of a Hybrid-type Video Conference System using SIP Protocol (SIP 프로토콜을 이용한 하이브리드형 화상회의 시스템의 설계 및 구현)

  • Jung TaeUn;Kim YoungHan
    • Journal of KIISE:Information Networking
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    • v.32 no.1
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    • pp.51-59
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    • 2005
  • In this paper, we propose and implement a hybrid-type video conference system using SIP protocol proposed in IEFT. This conference system, all signaling is controled by the server, while the media communication can be managed either by UAs or by the server. as a result, the complexity of its routing and user state management is reduced and it is applicable to the mobile environment of the ad-hoc models. The implemented server is scale enough to be used in a large conference because it only takes charge of signaling part. And also we see that UAs are only suitable in the small conference where less than ten people can join.

Simulation of fracture in plain concrete modeled as a composite material

  • Bui, Thanh T.;Attard, Mario M.
    • Computers and Concrete
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    • v.2 no.6
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    • pp.499-516
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    • 2005
  • A composite model is used to represent the heterogeneity of plain concrete consisting of coarse aggregates, mortar matrix and the mortar-aggregate interface. The composite elements of plain concrete are modeled using triangular finite element units which have six interface nodes along the sides. Fracture is captured through a constitutive single branch softening-fracture law at the interface nodes, which bounds the elastic domain inside each triangular unit. The inelastic displacement at an interface node represents the crack opening or sliding displacement and is conjugate to the internodal force. The path-dependent softening behaviour is developed within a quasi-prescribed displacement control formulation. The crack profile is restricted to the interface boundaries of the defined mesh. No re-meshing is carried out. Solutions to the rate formulation are obtained using a mathematical programming procedure in the form of a linear complementary problem. An event by event solution strategy is adopted to eliminate solutions with simultaneous formation of softening zones in symmetric problems. The composite plain concrete model is compared to experimental results for the tensile crack growth in a Brazilian test and three-point bending tests on different sized specimens. The model is also used to simulate wedge-type shear-compression failure directly under the loading platen of a Brazilian test.

Unsteady Internal Flow Analysis of a Cathode Air Blower Used for Fuel Cell System (연료전지용 캐소드 공기블로어의 비정상 내부유동장 연구)

  • Jang, Choon-Man;Lee, Jong-Sung
    • New & Renewable Energy
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    • v.8 no.3
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    • pp.6-13
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    • 2012
  • This paper describes unsteady internal flow characteristics of a cathode air blower, used for the 1 kW fuel cell system. The cathode air blower considered in the present study is a diaphragm type blower. To analyze the flow field inside the diaphragm cavity, compressible unsteady numerical simulation is performed. Moving mesh system is applied to the numerical analysis for describing the volume change of the diaphragm cavity in time. Throughout a numerical simulation by modeling the inlet and outlet valves in a diaphragm cavity, unsteady nature of an internal flow is successfully analyzed. Variations of mass flow rate, force and pressure on the lower moving plate of a diaphragm cavity are evaluated in time. The computed mass flow rate at the same pressure and rotating frequency of a motor has a maximum of 5 percent error with the experimental data. It is found that flow pattern at the suction process is more complex compared to that at the discharge process. Unsteady nature of internal flow in the cathode air blower is analyzed in detail.

Life Prediction and Stress Evaluation of Hydraulic Winch Drum by Finite Element Analysis and Experiment (유한요소해석과 실험에 의한 유압 윈치 드럼의 응력 계산 및 수명 예측)

  • Lee, Gi-Chun;Park, Jane;Nam, Tae-Yeon;Choi, Jong-Sik;Park, Jong-Won;Lee, Yong-Bum;Je, Yeong-Gi;Lee, Jae-Hwan
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.5
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    • pp.254-261
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    • 2020
  • The structural safety of hydraulic winch drum and the gears are estimated by the Finite Element Analysis (FEA) and the winch operation experiment. The mesh convergence test is performed and the applied force is the pressure on the drum converted from the rope tension in working condition. The stress of the drum calculated from the strain values of the winch operation experiment shows the agreement with that from the FEA. Most stress values are under the yield strength except for the small hole made for the wire rope fixation. The life of bearings in the drum is calculated using the life prediction formula with the reaction forces from the operation load. One of the two ball bearings shows the short life for impact condition, yet the real prototype winch system shows more life than the numerical value.

A Flow Analysis of Small Craft by Using CFD

  • Park, Ji-Yong;Jeong, Jin-Hee;Hwang, Tea-Wook;Lee, Sol-Ah;Kim, Kyung-Sung
    • Journal of Multimedia Information System
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    • v.7 no.4
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    • pp.269-276
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    • 2020
  • The small craft including jet-board for leisure are commonly smaller than the general commercial vessels. For the floating vessel, the motion analysis is significantly important component to design the shape. It is, however, hardly predicting its behavior by using conventional boundary element method due to violating small amplitude assumption for potential theory. The computational fluid dynamics method can afford to simulate such small craft, but its grid system was not able to calculate motion, because movable body disturbs the grid system by confliction. The dynamics fluid body interaction model with over-set mesh system can be dealt with movable floating body under irregular ocean wave. In this study, several cases were considered to reveal that DFBI is essential method to predict floating body motion. The single phase simulate was conducted to establish the shape perfection, and then the validated vessel was simulated with ocean waves weather DFBI option on or off. Through the comparison, the results between the cases of DFBI on and off shows significantly difference. It was claimed that the DFBI was necessary not only to calculation body motion, but also to predict accurate drag and lift force on the floating body for small size craft.

A Numerical Study on the Opening Characteristics of High Pressure Hydrogen Valves (고압수소 밸브의 시동 특성에 관한 수치적 연구)

  • SANGMIN KIM;JINSUNG KIM;YOUNGJUN CHO;SIWON YANG;MOONSUNG SHIN
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.6
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    • pp.689-697
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    • 2023
  • The high-pressure hydrogen valve is intended to supply hydrogen charged at high pressure in the hydrogen tank to the fuel cell stack, which decompresses high-pressure hydrogen gas to low pressure and primarily limits the excessive flow. It consists of a pilot valve, a main valve, and a excessive flow valve to operate in a wide pressure range from 2 to 70 MPa of charging pressure. The opening characteristics of the valve were confirmed by computation fluid dynamics applying the moving grid technique. The behavior of the valve was predicted by predicting the force acting on the valve over time. In addition, the difference in behavior according to supply pressure was compared.