• Title/Summary/Keyword: Meniscus oscillation

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The Analysis of Dynamic Pressure in the Molten Flux near the Meniscus during Mold Oscillation for the Continuous Casting of Steel (강의 연속주조시 Mold Oscillation에 따른 Flux층 내의 동적 압력변화 해석)

  • Park, Tae-Ho;Kim, Ji-Hun;Choi, Joo;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.24 no.1
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    • pp.26-33
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    • 2004
  • The pressure of the mold flux acting on the meniscus shell was investigated through the coupling analysis of heat transfer in the mold and fluid flow in the flux caused by the mold oscillation. Finite element method was employed to solve the conservation equation associated with appropriate boundary conditions. As reported by previous workers, the axial pressure is positive on the negative strip time and negative on the positive strip time. A maximum pressure is predicted toward the top of the meniscus shell which has the thin shell arid a maximum value is in proportion to the relative mold oscillation velocity. The relative mold oscillation velocity was changed by the effect of meniscus level fluctuation. Therefore the pressure of the mold flux acting on the meniscus shell was different each cycle of the mold oscillation due to the irregularity of relative mold oscillation velocity.

An Assessment on the Formation of Oscillation Mark of the Continuously Casted Steel Slabs (연속주조된 강재 슬래브 표면의 Oscillation Mark 형성에 관한 평가)

  • Park, Tae-Ho;Kim, Ji-Hun;Choi, Joo;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.23 no.5
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    • pp.257-267
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    • 2003
  • In early solidification during the continuous casting of steel slabs, the formation of oscillation marks on the surface of slabs was mainly affected by carbon contents and casting conditions. The control of oscillation mark is required for the HCR(Hot Charged Rolling) process because the deep oscillation marks seriously deteriorate the surface qualities of steel slabs. The metallographic study has revealed that the oscillation mark can be classified principally according to the presence or absence of a small 'subsurface hook' and the depth of the oscillation marks in the subsurface structure at the basis of individual oscillation marks. The subsurface hook of oscillation marks was either straight or curved. When the amount of overflow was small and the subsurface hook was formed in the top of oscillation marks, the subsurface hook was straight and the oscillation mark was shallow. The oscillation marks without subsurface hook have small early solidification shell and were formed wide. The actual negative strip time$(t_N)$ was changed by the effect of meniscus level fluctuation Therefore irregular early solidification shell and oscillation mark were formed.

Control of free surface shape in the electromagnetic casting process (전자기 주조공정에서의 자유표면 형상 제어)

  • 박재일;강인석
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.612-615
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    • 1996
  • In the continuous casting process, molten metal contacts the mold wall and the molten metal surface is subject to the mold oscillation. The mold oscillation results in the oscillation marks on the surface of solidified steel, which has undesirable effects on the quality of slabs. In order to reduce the oscillation marks by achieving soft contact of molten metal with the mold surface, alternating magnetic field is applied to the surface of molten metal. However, if the magnetic field strength becomes too strong, the melt flow induced by the magnetic field. causes the instability of the molten metal surface, which has also the bad influence on the slab quality. Therefore, it is very important to choose the optimal position of the inductor coil and the optimal level of electric power to minimize the surface defects. In the present work, as a first step toward the optimization problem of the process, numerical studies are performed to investigate the effects of coil position and the electric power level on the meniscus shape and the flow field. As numerical tools, the boundary integral equation method(BIEM) is used for the magnetic field analysis and the finite difference method (FDM) with orthogonal grid generation is used for the flow analysis.

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Investigation for the Fluid Motion in Closed End Capillaries (닫힌 모세관에서 유체 이송에 관한 연구)

  • Lim, Hosub;Lim, Seong Jin;Lee, Jinkee
    • Journal of the Korean Society of Visualization
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    • v.12 no.2
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    • pp.23-29
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    • 2014
  • Although many studies have been done on an open-end capillary, the invasion into a closed end capillary is still novel in its investigation. In this research we have explored the fluid invasion in closed-end capillaries where the shape of the meniscus and the height of invasion were accompanied by gas compression inside the capillary. Theoretically, the one dimensional momentum balance equation shows the fluid oscillation. In the experiments, we have found the different phenomena, either the fluid oscillation with low frequency or no oscillation. This discrepancy is mostly caused by two factors. First, a continuous decrease of the advancing contact angle due to decreasing invasion velocity as increasing pressure inside the closed-end capillary reduces the invasion velocities. Second, the high shear stress within the entrance length region was generated by the plug like velocity profile.

Phase Matching of Pressure Wave in a Drop-On-Demand Inkjet Print Head (요구 적출형 잉크젯 프린트 헤드에서의 압력파 위상 정합)

  • Kim, Myong-Ki;Hwang, Jun-Young;Lee, Sang-Ho;Kang, Kyung-Tae;Kang, Heui-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.9
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    • pp.116-125
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    • 2008
  • Inkjet printing technology with a drop-on-demand (DOD) inkget head technology has been recognized as one of versatile and low cost manufacturing tools in the electronics industry. Concerned with control of driving signal, however, general strategy to optimize jetting stability has not been understood well, because of the inherent complex multi-physics nature in inkjet phenomena. Motivated by this, present study investigates the effect of driving waveforms of piezoelectric head on jetting characteristics of DOD inkjet system focused on jetting stability with phase matching of pressure waves in the print head. The results show that velocities and volumes of the ink jetted droplets were linear relations with the driving signal's maximum voltage, while periodic behaviors are observed with the driving signal's pulse widths.