• 제목/요약/키워드: Melting treatment

검색결과 354건 처리시간 0.021초

합금성분변화와 균질화처리에 따른 M2 고속도강의 탄화물 형성거동 (Effect of Alloying Elements and Homogenization Treatment on Carbide Formation Behavior in M2 High Speed Steels)

  • 하태권;양은익;정재영;박신화
    • 대한금속재료학회지
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    • 제48권7호
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    • pp.589-597
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    • 2010
  • In the present study, the effect of variation in alloying elements on the carbide formation behavior during casting and homogenization treatment of M2 high speed steels was investigated. M2 high speed steels of various compositions were produced by vacuum induction melting. Contents of C, Cr, W, Mo, and V were varied from the basic composition of 0.8C, 0.3Si, 0.2Mn, 4.0Cr, 6.0W, 5.0Mo, and 2.0V in weight percent. Homogenization treatment at $1150^{\circ}C$ for 1.5 hr followed by furnace cooling was performed on the ingots. Area fraction and chemical compositions of eutectic carbide in as-cast and homogenized ingots were analyzed. Area fraction of eutectic carbide appeared to be higher in the ingots with higher contents of alloying elements the area fraction of eutectic carbide also appeared to be higher on the surface regions than in the center regions of ingots. As a result of the homogenization treatment, $M_2C$ carbide, which was the primary eutectic carbide in the as-cast ingots, decomposed into thermodynamically stable carbides, MC and $M_6C$. The latter carbide was found to be the main one after homogenization. Fine carbides uniformly distributed in the matrix was found to be MC type carbide and coarsened by homogenization.

전기로 제강분진의 재활용과정에서 발생된 Clinker의 전기로에서의 가열용해에 의한 자원화에 관한 연구 (A Study on the Resource Development by Heat Dissolution in Electric Arc Furnace of Clinker generated in the Recycling Process of Electric Arc Furnace Dust)

  • 윤재홍;윤치현;本庄昭郎
    • 열처리공학회지
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    • 제36권1호
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    • pp.22-32
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    • 2023
  • In general, when scrap is dissolved in an electric arc furnace, the amount of electric furnace steel dust (EAFD) generated is about 1.5% of the scrap charge amount, and the electric furnace steel dust collected by the bag filter is charged into the Rotary Kiln or Rotary Hearth Furnace (RHF), and the zinc component is recovered as crude zinc oxide, at which time a clinker of Fe-Base is generated. In this research, first, for the efficient resource conversion of electric furnace steel dust, a reduction and roasting experiment was conducted and the reaction kinetics was examined. As a result of the experiment, it was observed that the reduction and roasting reaction was actively conducted in the range of 1100~1150℃, and melting occurred in the range of 1250℃. In the past, this clinker was widely used as a roadbed material for road construction and an Fe-Source for cement production, but in recent years, it has been mainly reclaimed due to strengthening environmental standards. However, landfill treatment is by no means a desirable treatment method due to environmental pollution caused by leachate, expensive landfill costs, and waste of Fe resources. Therefore, in order to more actively recycle the Fe component in the clinker, first of all the clinker was pulverized into an optimal particle size, and anthracite and binder (starch) were added to the magnetic material obtained by specific gravity and magnetic separation for briquet. As a experimental results, it was possible to efficiently separate clinker as Fe component and other slag component by specific gravity and magnetic force. As a results of loading and dissolving the manufactured briquet clinker in an electric arc furnace, it was observed that the unit of power and production yield were clearly improved and the carbon addition effect in molten metal was also somewhat.

생활폐기물 소각 바닥재의 역학적 특성 (Mechanical Characteristics of Municipal Waste Incineration Bottom Ashes)

  • 오명학;이정협;박해용;조완제
    • 한국지반환경공학회 논문집
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    • 제16권11호
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    • pp.21-27
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    • 2015
  • 인구 증가와 산업발전에 따라 생활 및 산업분야에서 발생하는 폐기물의 양도 크게 증가하고 있다. 폐기물 소각재 처리로 인한 문제는 국내뿐 아니라 선진국에서도 경험하고 있는 현상으로 이미 선진국에서는 폐기물 소각재를 건설재료로 사용하는 등 소각재의 재활용을 위한 연구들이 활발히 진행되고 있다. 국내의 폐기물 소각재 재활용은 현재 약 80%로 선진국 수준에 이르렀지만 이는 콘크리트 혼화재로서 사용되는 비산재(Fly ash)만 해당되며, 재활용을 위한 관련 기술 및 노하우가 부족한 바닥재(Bottom ash)의 경우 대부분 매립처리 되고 있다. 따라서 본 연구에서는 폐기물 소각 시 발생하는 소각재 중 발생량이 많고 재활용률이 낮은 바닥재의 기본물성 및 역학시험을 수행하여 건설재료로서의 사용 가능성을 평가하기 위하여 화격자 소각방식과 열분해 용융 소각방식에 따라 발생된 바닥재의 역학적 특성을 비교하였다. 시험 결과, 폐기물 소각재의 바닥재는 모래와 비슷한 특성을 보여 건설재료로서의 사용가능성을 확인할 수 있었다. 폐기물 소각방식에 따라 바닥재의 기본물성 및 역학적 특성에 차이가 있는 것으로 나타났으므로 바닥재 활용 시 소각방식에 대한 고려가 필요한 것으로 판단된다.

초기 반응단계에서 코크스에 의한 EAF DUST의 고온열적 거동 (High Temperature Thermal Behavior of EAF Dust by Coke at Initial Reaction Stage)

  • 정봉진;배상민;문석민;신형기
    • 자원리싸이클링
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    • 제7권5호
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    • pp.19-25
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    • 1998
  • EAF dust 처리를 위해 RAPID system으로 명명된 Extended Arc Plasma Furnace 공정개발의 기초자료를 확보하기 위해서 EAF dust 처리공정의 초기반응 단계에서 코크스에 의한 EAF dust의 고욘열적거동을 조사하였다. 실험조건은 반응기내의 온도를 1000, 1100, 1200 및 130$0^{\circ}C$로 변화시키고, 각각의 반응온도에 대해서 반응시간이 3, 5, 8 및 12분인 경우에 석회석의 소성, EAF dust 자체의 열분해, EAF dust 혼합시료의 환원 및 휘발거동을 파악하였다. RAPID system에서 EAF dust의 용융 및 환원에 적합한 탄소환원 당량 180%와 염기도 1.7를 고려하여 혼합시료(EAF dust: 코크스 : 석회석=80:10:10 wt%)를 제조하였으며, 각 시료의 크기는 약 0.1mm 이하로써 입도분포는 200 mesh 이하가 80%를 나타내고 있다. 석회석의 소성은 $1100^{\circ}C$이상에서 3분이내에 완결되었으며, EAF dust 자체를 열분해시켰을 경우 $1300^{\circ}C$ 및 12분인 경우에 약 14%의 무게감량이 일어났고, 일부 입자들의 부분적인 소결 및 용융현상이 관찰되었다. EAF dust 혼합시료는 초기 반응단계에서 반응온도 및 반응시간이 증가함에 따라서 무게 감량폭이 더 증가하였으며, $1300^{\circ}C$ 및 12분인 경우에 46%이 무게감량이 일어났다 이와 같이 EAF dust의 휘발 및 환원 거동에 관련된 무게감량 정보는 공정내에서 EAF dust의 처리시간을 결정하여 주고 궁극적으로 대용량의 전기로 분진처리 공정 설계시 전기로 분진의 처리량을 결정하는 주요인자중의 하나로써 사용될 수 있다.

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고강도 및 파괴인성을 갖는 AI-Li-Cu 합금 개발

  • 김송희;윤여범;황영화;최창우;홍준표;이응조
    • 한국재료학회지
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    • 제3권3호
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    • pp.253-260
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    • 1993
  • 용해와 주조, 압출과 열처리 기술의개선으로 고강도, 고파괴인성의 AI-Li-Cu 합금(2090 AI합금)을 제조하였다. 또한 준 산업용 규모(20kg)의 잉고트 제조공정을 확립하기 위해서 (1)선 (2)기계적 성질들에 미치는 열처리 영향 (3) 인장시험, 파괴인성 시험($K_{Ic}$) 및 피로균열 전파시계를 갖고 있으며 최종 제품의 인장강도는 최대시효 조건에서 534MPa부터 566MPa이었고 연신율은 9%에서 11.9%정도였다. C-T 시편을 이용한 파괴인성 시험 결과 최대시효 조건에서 평면변형 파괴인성 ($K_{Ic}$)값은 39MPa$\surd$m였고 미시효 조건에서는 23MPa$\surd$m였다. 또한 0.1, 0.3, 0.5의 하중비에서 피로균열 전파시험을 행하였을때 임계응력 확대계수(${\Delta}K_{th}$)는 각각 6.0, 5.3, 4.3 MPa$\surd$m이었다.

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Evaluation of Soybean Oil as a Lipid Source for Pig Diets

  • Park, S.W.;Seo, S.H.;Chang, M.B.;Shin, I.S.;Paik, InKee
    • Asian-Australasian Journal of Animal Sciences
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    • 제22권9호
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    • pp.1311-1319
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    • 2009
  • An experiment was conducted to determine the effects of soybean oil supplementation replacing tallow in pig diets at different stages of growth. One hundred and twenty crossbred (Landrace${\times}$Yorkshire${\times}$Duroc) pigs weighing 18 kg on average were selected. Pigs were randomly allotted to 12 pens of 10 pigs (5 pigs of each sex) each. Three pens were assigned to each of the four treatments: TA; tallow diet, TA-SO-80; switched from tallow to soybean oil diet at 80 kg average body weight, TA-SO-45; switched from tallow to soybean oil diet at 45 kg average body weight, and SO; soybean oil diet. Treatment SO was significantly lower in ADG than tallow diets (TA, TA-SO-80 and TA-SO-45) during the grower period (18 to 45 kg). However, treatment SO showed greatest compensation in ADFI and ADG during the finisher-2 period (after 80 kg body weight). ADFI and ADG and Gain/Feed for the total period were not significantly different among treatments. Loin area, back fat thickness, firmness and melting point of back fat were not significantly different. The levels of total cholesterol and low density lipoprotein+very low density lipoprotein cholesterol in serum were significantly lower in treatment SO than in treatments TA-SO-45, TA-SO-80 and TA. The level of serum triglyceride linearly increased as the length of the tallow feeding period increased. Serum immunoglobulin-G (IgG) level was significantly higher in the soybean oiltreatment than in other treatments. Major fatty acid composition of short rib muscle and back fat were significantly influenced by treatments. Contents of ${\alpha}$-linolenic acid (C18:3) and docosahexaenoic acid (DHA, C22:6) linearly increased as the soybean oil feeding period increased. In conclusion, soybean oil can be supplemented to the diet of pigs without significant effects on growth performance and carcass characteristics. The level of polyunsaturated fatty acids (PUFA), especially $\omega-3$ fatty acids in the carcass was increased by soybean oil supplementation.

Zr기 필러메탈을 이용한 상용 순 티타늄(CP-Ti) 합금의 저온 브레이징 특성 (Low Temperature Diffusion Brazing of Commercial Pure(CP)-Ti alloy with Zr-based Filler Metal)

  • 선주현;신승용;홍주화
    • 열처리공학회지
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    • 제29권1호
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    • pp.1-7
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    • 2016
  • Titanium and its alloys can be usually joined with brazing method. And the alloys should be brazed at low temperature to keep their original microstructure. In this study, the mechanical strength and microstructure of the CP-Ti joint-brazed with $Zr_{54}Ti_{22}Ni_{16}Cu_8$ filler metal having melting temperature of $774{\sim}783^{\circ}C$ were investigated. The tensile strengths of the joint-brazed at $800^{\circ}C$ with $100^{\circ}C/min$ of cooling rate showed more than 400 MPa which was as high as base metal. The $Widmanst{\ddot{a}}tten$ structure consisting of Ti and $Ti_2Ni$ phase was observed in the joint area. However, the tensile strengths of the joint-brazed at $800^{\circ}C$ with $15^{\circ}C/min$ of cooling rate were decreased and the Ti, $(Ti,Zr)_2Ni$ and $Ti_2Ni$ phases were observed at the joint area. It is believed that the $(Ti,Zr)_2Ni$ laves phases could decrease the mechanical strength of the joint and the cooling rate should be controled to get high strength of the titanium joint.

거정석 첨가급여가 거세한우육의 품질 특성에 미치는 영향 (Effects of Dietary Addition of Pegmatite on the Meat Quality Characteristics of Hanwoo Steers)

  • 김병기;하재정;이준구;오동엽;정대진;김대현;황은경
    • 한국식품영양학회지
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    • 제30권6호
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    • pp.1235-1244
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    • 2017
  • The purpose of this study was to investigate the effect of dietary addition of pegmatite for Hanwoo steers on the carcass characteristics. Based upon the findings yielded by the research referenced above, the results may be summed up as follows : Oleic acid was for the most part, higher as T2 plots (45.40%) and T3 plots (44.20%) compared with Con. plots (42.50%). As well, this study has shown that the treatment plots in unsaturated fatty acid (UFA), monounsaturated fatty acid (MUFA) and polyunsaturated fatty acid (PUFA) were largely higher than that of Con. plots, and of them all, T2 plots were highest. As for the melting point of fat, T2 plots ($29^{\circ}C$) were largely lower than that of Con. plots ($31.9^{\circ}C$). This study has shown that the treatment plots were significant higher as the content of total essential amino acid and total amino acid and inosine monophosphate in the nucleotide compound for the Hanwoo beef was treatment plots when compared with Con. plots.

고주파 열플라즈마 토치를 이용한 Ni 금속 입자의 나노화 공정에 대한 전산해석 연구 (Numerical Analysis on RF (Radio-frequency) Thermal Plasma Synthesis of Nano-sized Ni Metal)

  • 남준석;홍봉근;서준호
    • 한국전기전자재료학회논문지
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    • 제26권5호
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    • pp.401-409
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    • 2013
  • Numerical analysis on RF (Radio-Frequency) thermal plasma treatment of micro-sized Ni metal was carried out to understand the synthesis mechanism of nano-sized Ni powder by RF thermal plasma. For this purpose, the behaviors of Ni metal particles injected into RF plasma torch were investigated according to their diameters ($1{\sim}100{\mu}m$), RF input power (6 ~ 12 kW) and the flow rates of carrier gases (2 and 5 slpm). From the numerical results, it is predicted firstly that the velocities of carrier gases need to be minimized because the strong injection of carrier gas can cool down the central column of RF thermal plasma significantly, which is used as a main path for RF thermal plasma treatment of micro-sized Ni metal. In addition, the residence time of the injected particles in the high temperature region of RF thermal plasma is found to be also reduced in proportion to the flow rate of the carrier gas In spite of these effects of carrier gas velocities, however, calculation results show that a Ni metal particle even with the diameter of $100{\mu}m$ can be completely evaporated at relatively low power level of 10 kW during its flight of RF thermal plasma torch (< 10 ms) due to the relatively low melting point and high thermal conductivity. Based on these observations, nano-sized Ni metal powders are expected to be produced efficiently by a simple treatment of micro-sized Ni metal using RF thermal plasmas.

알루미늄 폐캔을 이용한 2차지금의 미세조직 및 집합조직에 미치는 합금원소의 영향 (Effect of Alloying Elements on the Microstructure and Texture of the Secondary Ingots made by Al Used Beverage Cans)

  • 박차용;고흥석;강석봉
    • 자원리싸이클링
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    • 제9권2호
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    • pp.46-52
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    • 2000
  • 사용한 알루미늄 캔을 다시 캔으로 재활용 하는 단계는 폐캔의 수집, 폐쇄, 선별, 도료제거, 용해 및 2차지금을 제작하는 단계와 이 2차지금을 이용하여 열처리, 열간 및 냉간압연, 중간소둔처리 등을 거쳐 다시 캔을 성형하는 단계로 나눌수 있다. 본 연구에서는 2차지금에서 켄성형까지의 과정에서 중요한 요소인 미세조직 및 열간압연후의 집합조직에 미치는 합금원소의 영향을 조사하였다. 폐캔을 이용하여 다시 캔을 제조하기 위한 판재가공에서는 주조시 형성된 공석상들의 구형화와 $\alpha$상 ($Al_{12}(Fe, Mn)_3Si)$)으로의 상변화 제어가 필요한데, 열처리에 의한 석출거동을 조사하여 $615^{\circ}C$, 5시간 균질화 처리조건에서 최적의 미세조직을 얻을 수 있었다. 2차자금을 이용하여 캔소재를 제조한 결과, Mn량이 증가할수록 고용효과에 의해 전기전도도는 감소하고 집합조직의 발달이 억제되었다. Si 과 Fe는 금속간화합물 형태로 존재하며, 함량이 증가할수록 석출효과에 의해 전기전도도가 증가하고 변형집합조직의 발달이 촉진되었다. 캔은 냉간압연후 다른처리 없이 바로 제조되기 때문에 집합조직의 제어는 열간압연 및 소둔처리 단계에서 제어되어야 한다.

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