• Transactions of the Korean Society of Mechanical Engineers
• /
• v.17 no.8
• /
• pp.2079-2087
• /
• 1993

The effects of subcooling and natural convection are studied numerically on the melting process of an initially subcooled phase-change medium filled inside a horizontal circular cylinder. It is postulated that melting continues with the tube wall kept at a constant temperature and with the unmelted solid core fixed. Primary emphasis is placed on the evolution of interface morphology, the local/overall heat transfer rate at the tube wall and at the interface, and the structure of natural convection. The numerical results are mainly presented in terms of the Rayleigh and subcooling numbers. As the degree of subcooling intensifies, the melting rate and the movement of the interface are impeded but the interfaces are of similar shape with the passage of time. The heat transfer characteristics are found to be mostly governed by the formation pattern of natural convection in the liquid phase. Good agreement with available experimental data is found.

• Journal of Advanced Marine Engineering and Technology
• /
• v.19 no.1
• /
• pp.36-44
• /
• 1995

Melting characteristics of unrestrained liquid ice in a rectangular vessel with heated top wall were investigated experimentally. The liquid ice, a mixture of ice particles and ethylene-glycol aqueous solution, was adopted as a testing material. During the melting process the liquid ice was drawn by buoyancy to the heated top wall of the rectangular vessel where close-contact melting occured. The melting behavior and melting rate of the liquid ice as well as local/mean heat-transfer coefficient at the heated top wall were observed and measured under a variety of conditions of heat flux and various initial concentration of the aqueous binary solution. It was found that the heat transfer of the heated top wall is remarkably promoted by the close-contact melting, and that the dendritic frozen layer at the lower interface of the liquid ice is formed. Photographic evidence demonstrated that plumes containing solute-rich liquid issued from isolated chimneys within the liquid ice layer where segregation of interstitial channel took place.

• Transactions of Materials Processing
• /
• v.19 no.8
• /
• pp.517-522
• /
• 2010

Selective laser melting (SLM) is emerged as a new manufacturing technique to directly fabricate precise parts using metallic materials. The final characteristics of a component fabricated through the SLM process are strongly dependent upon various parameters such as laser power, scan rate and pulse duration, etc. This paper, therefore, focuses on the dimensional characteristics of melted $20{\mu}m$ Fe-Cr-Ni powder by fiber laser for the selective laser melting process. With energy density decrease, the height and depth were decreased. Although the conditions are of the same energy density, the shape is different by laser power and scan rate. The shapes at various laser parameters were divided into 3 groups based on depth over height. The smooth regular shape is obtained under the conditions of $50{\mu}m$ of powder height and $15-20{\mu}s$ of pulse duration. And the laser power influenced the variation of shape more significantly than the scan rate.

• Journal of Korea Foundry Society
• /
• v.5 no.4
• /
• pp.243-257
• /
• 1985

Many authors have studied the solidification process of cast iron and the effect of grain boundaries in austenite shell on the growth of spheroidal graphite. But, the studies on the melting morphology of cast iron are rare and the effect of grain boundaries in austenite shell on the melting procedure of spheroidal graphite cast iron is unknown. Therefore, in this work, the melting procedure of cast iron and the role of grain boundaries in austenite shell on the melting of spheroidal graphite have been studied. The main results are summarized as follows. 1. In white cast iron containing silicon, melting initiates at the interface between austenite matrix and temper carbon which was decomposed from $Fe_3C$ during heating. 2. In gray cast iron, melting initiates at the boundary of eutectic cell where elements with low melting temperature are condensed. The dissolution of kish graphite is difficult. 3. In spheroidal graphite cast iron containing little phosphor, melting initiates at the outer region of austenite shell in which silicon is condensed. In this case, grain boundaries in austenite shell give little effect on the melting procedure of spheroidal graphite. 4. In spheroidal graphite cast iron containing phosphor above 0.3 wt%, its melting phenomena are changed with heating rate due to the existence of steadite. In this case, it can be concluded that liquid phase of steadite, which segregated on outer region of austenite shell, moves to spheroidal graphite-austenite interface along the grain boundaries in austenite shell.

• Proceedings of the KSME Conference
• /
• 2000.11b
• /
• pp.297-303
• /
• 2000

Natural convection heat transfer have been paid attention because it can be applied to various areas such as cooling of nuclear reactor, heat storing system and so on. Among such applications, the melting process of phase change material(PCM) has been actively studied. However most researches have focused on phase change heat transfer in natural melting. Therefore, In this paper, ultrasonic vibration was adopted to increase the melting rate. In addition, general relationship and corelationship between melting with ultrasonic vibration and melting without ultrasonic vibration have been established during the melting of PCM.

• Journal of the Korean Ceramic Society
• /
• v.27 no.1
• /
• pp.27-34
• /
• 1990

Single crystals of YBa2Cu3Ox superconductor were grown by means of the flux method. The effectof starting material, cooling rate, melting time, and melting temperjature were evaluated as influencing paraemters. The larger single crystals of YBa2Cu3Ox were obtained with Y2BaCuOy powder as a starting material than with YBa2Cu3Ox powder. The optimum range of synthetic condition for single crystal growth was as follows ; 2-5$^{\circ}C$/hour of cooling rate, 2-5 hour of melting time and melting temperature at 106$0^{\circ}C$. The obtained size of single crystal was 2mm in average and the largest one was 5mm in maximum.

• Resources Recycling
• /
• v.20 no.2
• /
• pp.74-81
• /
• 2011

The dry method and wet method are currently used for the recovery of platinum group metals (Pt, Rh, Pd) contained in spent automobile catalysts. The study herein aims to identify the melting condition and optimum collector metal in accordance with a comparison of each concentration change in melting waste catalysts, using Fe and Cu in a basic experiment to recover waste catalysts through application of the dry melting method. As a summarized result of the experiment herein, it was determined to be more advantageous to use Fe as a parent material rather than Cu from the aspect of recollection rate, and the concentration change rate of platinum group metals within slag was greatly enhanced at $1,600^{\circ}C$ melting condition rather than at $1,500^{\circ}C$ in terms of melting processing temperature. The mean concentration of platinum group metals - Rh, Pd and Pt - within slag after a melting process at $1,600^{\circ}C$ were 6.21 ppm, 5.98 ppm and 6.97 ppm. The Rh and Pd were 50.58% and 55.31% respectively greater than the concentration change rate of platinum group metals in slag at a melting temperature of $1,500^{\circ}C$. However, since the initial concentration of Pt within the waste catalysts was 12.9 ppm, is relatively low, it was difficult to compare concentration change rates after the melting process.

• Journal of the Korean Society of Visualization
• /
• v.1 no.2
• /
• pp.52-57
• /
• 2003

The present paper investigated the effect of ultrasonic vibrations on the melting process of a phase-change material (PCM). The melting process in the square cavity with a heated vertical wall has been studied in terms of acoustic streaming. In the present study, applying with ultrasonic vibrations to the liquid were found to induce acoustic streaming which was clearly observed using by a particle image velocimetry (PIV) and a thermal infrared camera. The experimental results revealed that acoustic streaming could accelerate the melting process as much as 2.5 times, compared to the rate of natural melting (i. e., the melting without acoustic streaming). In addition, temperature and Nusselt numbers over time provided conclusive evidence of the important role of the acoustic streaming on the melting phenomena of the PCM.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.11 no.1
• /
• pp.38-47
• /
• 1999

An improved one-dimensional modeling of snow melting was obtained by considering both the effect of heat capacity and the decreasing influence of porosity. Using the improved model, the effects of initial snow temperature, initial snow density and the heat flux on the snow melting were investigated. It is found that the drainage starting time is delayed and the drainage rate becomes smaller with lower initial snow temperature. ResuIts also show that the drainage starts at the same time when an initial snow density is over a certain value. Melting efficiency increases linearly with an increasing initial snow temperature. With increasing the initial density of the snow and the amount of heat supplied, the melting efficiency increases, then converges to a constant value.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.13 no.11
• /
• pp.1106-1113
• /
• 2001

This paper presents experimental works on the ultrasonic influence during melting of ice and paraffin and compared the paraffin's result with ice's results. The experiments was carried out under two setting conditions.: 1) Heater without ultrasonic vibration, 2) heater with ultrasonic vibration. Experimental observations show that the ultrasonic vibration enhances significantly the phase-change process (melting) so that the melting time is reduced about 16∼25% compared to those of molting process without ultrasonics in the melting of both ice and paraffin. But the influence of ultrasonics was not significant to affect the reduction of the power consumption. In the case of paraffin, the reduction rate of power consumption was about 20%, but the reduction of the power consumption was increased about 0∼12%.