• 제목/요약/키워드: Melting Shape

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소형 고철 장입재를 활용한 신속 저에너지 주철 용해 - Part II. 저주파 용해로 적용 및 에너지 측면 특징 (Rapid and Low-Energy Melting of Cast Iron using Small Scrap Steel as a Charge Material - Part II. Application of Small Scrap Steel in Low-Frequency Induction Melting Furnace and Energy Characteristics)

  • 이상환
    • 한국주조공학회지
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    • 제41권2호
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    • pp.132-138
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    • 2021
  • 본 연구에서는 16t/h 저주파 유도 용해로에서 주철의 용해 시, 생압고철(Press Scrap)과 파쇄고철(Shredded Scrap)을 사용함에 따른 에너지 원단위(Power Basic Unit)를 비교하였다. 생압고철 대신 파쇄고철을 장입하면, 에너지 원단위가 약 5% 향상되는 것으로 확인되었다. 고철의 형상, 크기에 따른 에너지 측면 특징과 용해로 크기의 영향을 고찰하였다. 마지막으로 본 기술의 활용성을 제고하기 위한 전략을 제안하였다.

선형 폴리락틱산/스타형 폴리락틱산 블렌드의 열적 특성 변화에 대한 연구 (Thermal Properties of Linear Shape Polylactic Acid/Star Shape Polylactic Acid Blends)

  • 천상욱;김수현;김영하;강호종
    • 폴리머
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    • 제24권3호
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    • pp.333-341
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    • 2000
  • 선형 폴리락틱산/스타형 폴리락틱산 블렌드를 용융 및 용액 블렌딩에 의해 제조하여 이들의 열적 특성 및 결정화 거동을 살펴보고 블렌딩 방법이 이들에 미치는 영향을 살펴보았다. 분지형 구조를 갖는 스타형 폴리락틱산은 선형 폴리락틱산에 비하여 용융 및 용액 가공에서의 분자량 감소가 적음을 확인하였으며, 용융 가공에 비하여 용액 가공에서 분자량 분포가 넓어짐을 확인하였다. 스타형 폴리락틱산을 선형 폴리락틱산에 블렌딩하였을 경우 용융온도의 감소와 유리전이온도의 감소를 확인하였으며, 용액 블렌딩에 의하여 얻어진 블렌드는 용융 블렌딩에 의하여 얻어진 블렌드에 비하여 낮은 유리전이온도를 갖음을 알 수 있었다. 분지형 구조로 인하여 상대적으로 결정화가 어려운 스타형 폴리락틱산과 스타형 폴리락틱산 함량이 높은 블렌드의 경우, 용액 가공에 의하여 용융 가공에서 보다 높은 결정화도를 얻을 수 있었다.

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치과용 고주파 주조기를 이용한 Co-Cr-Mo계 합금 용해과정의 적외선 열화상 분석 (Analysis of infrared thermal image for melting processes of Co-Cr-Mo based alloy using high frequency induction casting machine)

  • 강후원;박영식;황인;이창호;허용;원용관
    • 대한치과기공학회지
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    • 제36권3호
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    • pp.149-158
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    • 2014
  • Purpose: Dental casting Co-Cr-Mo based alloys of five kinds of ingot type and two kinds of shot type were analyzed the melting processes with heating time of high frequency induction centrifugal casting machine using infrared thermal image analyzer. Methods: When Co-Cr-Mo based alloys were put about 30g/charge in the ceramic crucible of high frequency induction centrifugal casting machine and heat, Infrared thermal image analyzer and IR thermometer indicated these alloys in the crucible were set and operated. Results: The melting temperatures of alloys measuring infrared thermal image analyzer were deviated ${\pm}10^{\circ}C$ compared to those of manufacturing company. On the other hand, the melting time of alloys were differently appeared with the shape of alloys(ingot and shot type). Conclusion: The melting temperatures of dental Co-Cr-Mo based alloys were measured the degree of $1,360{\sim}1410^{\circ}C$ and the heating time with the alloys of ingot and shot type were deviated ${\pm}10sec$.

물속에 水平으로 잠겨 있는 圓 形 얼음 棒 의 融解現象 에 관한 實驗的 硏究 (An Experimental Study on the Melting of a Horizontal Cylindrical Ice-Bar Submerged in Water)

  • 이동욱;유상신
    • 대한기계학회논문집
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    • 제9권4호
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    • pp.414-420
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    • 1985
  • 본 연구에서 상변화 물질은 얼음과 물을 택하였으며, 시편의 기하학적 형상은 원동형 얼음봉을 사용하였고 온도가 일정한 물속에 수평으로 잠겨진 상태에서 얼음봉 이 융해되는 현상을 가시화하고 이를 관찰하였다. 시편주위에 발생하는 자연대류현 상이 접면효과를 받지 않토록 하기 위하여 물탱크의 크기는 시편직경의 5배 이상으로 하였고 주위물의 온도는 정도가 최대인 4.deg. C 부근을 전후한 최저 2.5.deg. C에서 최고 15.deg. C 까지를 택하였다. 융해현상은 2차원 음영방법으로 가시화하고 사진으로 기록하였다. 융해되는 얼음봉의 형상은 Fourier수와 Stefan수의 곱으로 정의된 무차원시간(.zeta.)을 변수로 하여 나타내었다. 정해진 물의 온도에서 사진으로 기록된 결과를 콤퍼레이터 (comparator)를 이용하여 음영의 변화량을 구하여 각 원주각에서의 국부 Nusselt수와 평균 Nusselt수를 무차원시간에 대하여 구하였다.

Distribution of Welding Residual Stresses in Laser Welds with the Nail-head shape

  • Kim, Y.P.;Joo, S.M.;Bang, H.S.
    • International Journal of Korean Welding Society
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    • 제3권1호
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    • pp.17-22
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    • 2003
  • During the laser welding, weldments are suddenly heated and cooled by laser beam of high density energy. This phenomenon gives an occasion to complex welding residual stresses, which have a great influence on structural instability, in laser welds. However, relevant researches on this field are not sufficient until now and residual stress measurements have experimental and practical limitations. From these reasons, a numerical simulation may be attractive in order to solve the residual stress problem. For clarifying the distribution of heat and welding residual stresses in laser welds with the nail-head shape, authors conduct the finite element analysis (two-dimensional unstationary heat conduction & thermal elastic and plastic analysis). From the results, we can confirm the stress concentration occurs at the place of melting line shape changed in laser welds with the nail-head shape.

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GMA 용접에서 비드형상을 고려한 수평필릿용접부의 온도해석에 관한 연구 (A Study of the Thermal Analysis of Horizontal Fillet Joints by Considering the Bead Shape in GMA Welding)

  • 조시훈;김재웅
    • 한국정밀공학회지
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    • 제18권8호
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    • pp.71-78
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    • 2001
  • In GMA(Gas Metal Arc)Welding, the weld size that is a locally melted area of a workpiece is one of the most important considerations in determining the strength of a welded structure. Variations in the weld power and the welding heat flux may affect the weld pool formation and ultimately the size of the weld. Therefore, an accurate prediction of the weld size requires a precise analysis of the weld thermal cycle. In this study, a model which can estimate the weld bead geometry and a method for thermal analysis, including the model, are suggested. In order to analyze the weld bead geometry, a mathematical model was developed with transformed coordinates to apply to the horizontal fillet joints. A heat flow analysis was performed with a two dimensional finite element model that was adopted for computing the base metal melting zone. The reliability of the proposed model and the thermal analysis was evaluated through experiments, and the results showed that the proposed model was very effective for predicting the weld bead shape and good correspondence in melting zone of the base metal.

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ANODE HEATING AND MELTING IN THE ARGON GTA

  • Terasaki, Hidenori;Tanaka, Manabu;Fujii, Hidetoshi;Ushio, Masao
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.746-751
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    • 2002
  • In order to make clear the physical relation among the arc plasma, the anode heat transfer and the weld penetration, the results of experimental measurements of temperatures of arc plasma, the distributions of heat input and current on the anode and the weld penetration were presented The experimental results showed that the electron temperature above the anode and current and heat input density on the anode was dominated by the position of the cathode. Furthermore, it was showed that electron temperature of arc plasma was dominated by the cathode shape. These results were related with the results of the welded penetration measurements. As a result, it was showed that the electron temperature above the anode and current density distribution on the anode decided the heat input density distribution on the anode and that the heat input density on the anode remarkably dominated the size of the weld penetration in argon GTA welding process. Furthermore, it was suggested that the cathode played the important role in the determination of the weld penetration in argon GTA welding process.

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A STUDY ON THERMAL ANALYSIS OF HORIZONTAL FILLET JOINTS BY CONSIDERING BEAD SHAPE IN GMA WELDING

  • Cho, Si-Hoon;Kim, Jae-Woong
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.151-155
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    • 2002
  • In GMA(Gas Metal Arc)Welding, the weld size that is a locally melted area of a workpiece is one of the most important considerations in determining the strength of a welded structure. Variations in the weld power and the welding heat flux may affect the weld pool formation and ultimately the size of the weld. Therefore, an accurate prediction of the weld size requires a precise analysis of the weld thermal cycle. In this study, a model which can estimate the weld bead geometry and a method for thermal analysis, including the model, are suggested. In order to analyze the weld bead geometry, a mathematical model was developed with transformed coordinates to apply to the horizontal fillet joints. A heat flow analysis was performed with a two dimensional finite element model that was adopted for computing the base metal melting zone. The reliability of the proposed model and the thermal analysis was evaluated through experiments, and the results showed that the proposed model was very effective for predicting the weld bead shape and good correspondence in melting zone of the base metal.

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